yfs200 & eklikwhoa,
I appreciate your feedback.
Some people may consider the bolt carrier key self-cleaning but the Army has taught since day one that you must do a basic level of carrier key maintenance. I don't buy the theory that the gas system doesn't need maintenance.
Typically all you need to do is run a pipe cleaner through the carrier key. This time, I noticed a little extra build up after a day at the range and wanted to clean it well. I have used qtips many times over 17 years and have never had a problem. I only use the qtip on the first 1/2" of the carrier key to apply a little solvent inside of the carrier key to loosen the carbon deposits. The qtips are medical grade, tightly formed, wood handled qtips. These things usually don't come apart. This was a freak thing and I wasn't able to remove the piece that came off.
I did some reading and found out that you don't want to remove the carrier key unless absolutely necessary. If that is done, it is recommened to restake the screws to hold them in place.
So right or wrong, I ended up in a situation where removal of the carrier key was the only way to rectify the problem.
If anyone has any additional words of wisdom, please post them. Thanks again!