First, it's gonna be crucial you give info on what you wanna do with it. AR's come in every flavor anymore. From a bench gun to a pistol.
1. Not sure exactly what you are asking for. If you mean just a general configuration, once again, more info needed.
2. Yep, sure does. This is what I did. I have a Varminter with a nice piece of glass on it, and just got finished building a midlength 16". Love 'em both.
3. Once again... If building a lightweight "carbine", I like the 16" so I don't have to worry about permanently attaching muzzle devices. Long range rifle. Big debate is between 20 and 24". For the average shooter, usually a 24" is really not necessary. However, if perhaps you are a handloader, you might find the extra inches worth it.
4. You hear a lot of opinions on this one. There are many more GOOD companies out there then bad in my opinion. Price might be your decision maker there though.
5. DPMS sometimes gets a shakey reputation... I've never owned one... don't think I will. All said, if I were to buy a built upper, I'd be calling Bushmaster.
6. Never seen an AR in 7.62... (never really looked neither). However, if I wanted a .30cal., hands down I would buy an AR-10.
7. 5.56 is the military version of the .223 Remingtion. Basically, the chamber dimensions are a little "looser", the throat longer, basically, safeguards to make them a little more reliable, and hold up to higher pressures. .223 would be (arguably) better for a long range rig. You can shoot .223Rem in a 5.56mm chamber, but not vice-versa.
If you are looking to buy a stripped lower and a built upper. Mega has a superb deal out. I have one and find the attention to detail absolutely stellar. Perhaps you'd want to try CMT/Stag for your lower parts kit. For the upper, as I said, Bushy has a great rep.
Gundraw