Quoted: 1. Do I just eyeball the alignment of the YHM block and then adjust it at the shooting range if the windage is too far off? Or is there a better way?
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Eyeball it. Set your rear windage to mechanical zero. Go zero the weapon, adjust the FSB to get it really close, then adjust rear windage to lock it down tight.
2. Will the YHM leave any marks, grooves or other unsightly spots exposed on the barrel after I install it?
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No.
3. Are there any differences between Bushmasters and what is shown in the FAQ?
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Bushy FSB's are the hardest to get off. Just gotta support the barrel well, and pop them hard with a good hammer.
4. Is the $20 difference between the YHM and the BMAS sight that clamps over the shaved gas block worth the difference in efffort to install? Does the clamp-on sight work well?
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It is a matter of opinion. I like flip ups... mounted to the barrel. PRI is the best, and the YHM is ok too. I have a YHM on mine.... due to cost. I wimped out. I dont regret it.... because it is just a BUIS after all.
But damn those PRI's are cool.