Quoted: I called a local gunsmith and he said he would charge 35$ for the threading BUT he would have to remove the barrel. And he said he'd have to charge me another 45$ to re-head space the barrel.
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Buy the wrench. Take it off yourself, and take it to
SOMEONE ELSE for threading. You're still using the same barrel and bolt, so there's absolutely no problem vis-a-vis headspace.
He is either ripping you off, or does not know enough about the M16/AR-15 to grub around on yours. Would it really need to be redone? Or is he full of it? If so I would buy a wrench and take it off myself...because I am wanting a wrench anyways.
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See above. And no, it does not need to be redone. The barrel extension stays on the barrel, and that is what sets the headspace. It does not come off unless you unscrew it on purpose, and doing that would royally fuck up your barrel. It's generally just not done, because it's usually less of a WOMBAT to simply buy a new barrel.
I just read the FAQ and I don't see how I would need to....then again I still don't fully understand it. How could removing a barrel effect the chamber depth and size?
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It doesn't. The barrel extension is set to a nominal headspace related to the nominal dimensions of a new bolt during manufacture. Once it's on, it never, ever gets messed with again, because the gas port and front sight block pins are all aligned with the barrel extension pin. The barrel extension is smooth and of uniform diameter on the outside, which slides into the front of the upper receiver. So essentially, the bolt locks into the barrel itself, for all practical purposes. That's how uppers can be made with aluminum and not steel, since the upper itself takes none of the chamber pressure when a round is fired. The barrel extension is, for all intents and purposes, married to the barrel.
If you ever need a new bolt down the road, just slap the sucker in and keep shooting. However, if you get a new barrel and want to use your old bolt, you might want to *check* the headspace with an headspace gauge to make sure your old bolt is not too worn out. If it is, simply use a new bolt with the new barrel, no need to check the headspace.
Some will say you should always check headspace when swapping barrels and/or bolts, just as a safety measure. This is probably a good idea, but it does not cost $45 to
check headspace. If he wants to check headspace, he should not make you pay for the gauge, unless he gives it to you afterwards!
Edited to tone it down, a bit too harsh.