OK, guys, ONE MORE TIME... DON"T HAMMER IN THE PINS!!! 3# hammer, cheesh!
Get your largest Vise-Grip pliers, and tape the jaws with electrical tape (to prevent scratching). Two wraps is plenty.
This is an important step here: Prepare the pins by lightly grinding a bevel on the end with your Dremel tool.
Put wheel bearing grease in the hole with a toothpick.
Put a dab on the end of the pin.
For the trigger guard put it in position, snap it in at the front, and swing it up into place.
Adjust the knob on the Vise-Grips such that the jaws just touch the pin, and the other side of the receiver where you are squeezing, with the handles squeezed together.
Now, turn the knob clockwise 1/2 turn, open the handles, and place the pin in position, holding it with needle nose pliers.
Position the pliers, with the handles open, and gently squeeze them together. GENTLY, you can do this with light pressure from thumb and one finger. This should just barely start the pin into the hole. Is it straight?
Now, remove the pliers, and turn the knob clockwise another half turn. Open the handles and repeat pressing in the pin. It should now be in a little further. Easy does it.
Repeat tightening the knob, and pressing in the pin until it is flush.
It is far, far better to do this just a little at a time, rather than try to push it in all at once. You will have far more control, be less likely to bend a pin or damage anyting. Take your time.
You are done.
This may also be done to install the bolt catch, the forward assist, and the gas tube pin.
So simple. No scratches, no broken parts.
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I had posted the method above before, and just a few days ago, I got a IM Mail from a guy thanking me for posting how to do this. He said it was sooo easy! I just ask, try it next time you have pins to install.
Also, Jesse: I know you were at a shoot last week, my son talked to you about my J&T kit. Yes, nearly 1000 rnds thru it now, and not one malfunction!
I went to the range with it new, cleaned it first. Slapped in a full 30 rnd mag, loaded with SA battle pack ammo, and rapid fired it. Hey, went bang! every time. I like that. No "break in" jams here. Let it cool a few minutes, and repeated with a second mag, again, no failures. All 30 rnds of the second mag went through smoothly, too. Then I proceded to sight in and have fun.
Excellent!
BTW guys, this is the A2 Carbine kit on a preban lower, mine has the E.R. Shaw 16" chrome-moly (unlined) barrel standard in the J&T basic kits. Say what you want about chrome lining, etc, but with almost 1000 rnds through it, and perfect functioning, I can't complain. KISS.
Thanks, Jesse!