OK, here you go....
Materials needed:
- 1/16" sheet styrene (Available at most good hobby/model shops) It's usually white, but can be found in black
- Emory board (like what the wife uses for her nails)
- Velcro
- Epoxy
- XActo/hobby knife
- Steel ruler
- Pencil
1.
With your pencil, trace the shape of the piece that slides out, onto the styrene.
2.
Carefully, and deeply, Score the styrene along your pencil line.
3.
Bend and snap the styrene along the score. (like cutting drywall)
4.
Working slowly, clean up the broken-edge and apply a bevel with the emory board. The piece that come with the grip is a good guide for the bevel. (don't remove to much material from the non-bevel side). Try to match the outer shape of the original pice exactly (for a good fit).
5.
Fit the piece into the grip, keep sanding the bevel/size to fit correctly. I added a little radius at the end of mine...to look cool.
6.
Cut a piece of Velcro that fits the grip cavity.
7.
Epoxy the Velcro in-place.
8.
Paint, or dye (like I did) the styrene....and you're done!
MF