Tweak is right on the money. I also read what some Colt distributor said and it is indeed nonsense. He needs to chech with the Co. before speaking beyond prices. The real solution is generally to get a real gov't mil spec front sight housing (base), but remember in doing that you want to make sure that the barrel is to the mil spec dia, not close, but to it! Othewise you can end up with gas exiting where you don't want it if the barrel is under size, or if the barrel is over size the front sight won't want to go on, the gas port hole need to also properly line up with the sight housing.
A little known history might give more insight (PUN) as to how things were when the first flat top M4's came out for delivory to the military. The first M4's were being evaluated at Ft. Bragg, and they noticed that they front sight post had to be raised so high that they were almost ready to fall out. The report to Colt developed into a first suggestion by COLT, that they make the detachable carry handle .040 higher to compensate for the elevation problem. That would have been a logistical nightmare, how in the world would the average soldier armorer keep them seperated in the shop and field, can't do something that dumb. If Colt had done the trig. in the first place, a prob. wouldn't have existed. The end result was the front sight housing was made .040 higher. Since that was affixed to the barrel it would be easier to all concerned to keep sorted out, since it is not a QD item that can get mixed up in the field since it's pined to the barrel. An extended front sight post is prone to damage and certainly not going to be accepted by the military. It seems that Bushmaster use mostly ony the front sight housing for rifle length barrels, and that is the usually the culprit, but not always. Certainly the twist rate is not going to vary elevation to where the rd. goes like what the elevation of the sight is. I have also seen variations in receiver hts. that's why I mentioned previously mentioned it, but the receiver was not I.D. Another thing that needs to be mentioned is the fact that once in awhile you will find the bore not concentric to the out side dim's of the barrel. I have seen barrels at the chamber end start off centered, and then digress to being up to .040+ lower or higher, and left or right from center. These can also contribute to real difficult zero problems. Gentlemen, with zero problems, check the muzzle end of the weapon while you are checking the other things.
Hope this helps shed some light on what you get is quite often from what you pay.
Jack