Quoted: Oly's can sometimes have a tight magwell, and older rifles will be chambered to the .223 SAAMI specs instead of the slighly larger and more reliable 5.56 milspec. Newer Oly's will have the larger 5.56 chamber, but will not have the chrome lining. The barrel and the magazines are probably the two most important parts of the AR. A good chrome lined 5.56 chamber and bore will amount to better reliability.
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To add to new-arguy's comments. Oly has been known more for making their guns accurate then for "self defense". They had a tighter chamber (SAAMI spec) in the past (guns made 2 years and earlier) because it increases accuracy. The 5.56 spec makes the chamber looser, allowing one to use ammo that has a wide variety in dimensions (import typically
The .223 spec chamber is very reliable with ammo that is made for it. American made ammo works well. Import ammo does not always stay in spec. For .223 OR 5.56 and can cause problems.
Oly recently changed to the 5.56 spec chamber based upon customer demand. That is a good thing for customers. Customers spoke and Oly listed. Another example is RRA did this with their picatinny rail and other items.
Customers and manufacturers win when they listen to customers.
Should you get a chromed lined barrel?
For the vast majority of people, it makes no difference. They are lucky to shoot 5,000 rounds through their guns lifetime.
For CQB, I would recommend chrome lining or stainless steel if you want accuracy and better reliability.
For high power, DCM, etc. shooting, the Oly SUM stainless steel barrel is hard to beat for the price.
In regards to forged or cast - it is a price point issue. The cast receiver will work just as well as a forged one in most cases.
I made a Oly cast lower into a machine gun and it works great. It's metal is softer, but if I treat it like most of us treat our guns - we baby them and they will last a LONG time.
If you are going to be the 5% who are GI Joes and use their gun for a hammer, shovel and oar, get a forged.
As far as which gun to buy, warranty and price are the biggest factors, for most people.
Some well known manufacturers have a one year warranty. When things were not made well and they broke, they charge $$$ to fix the deficiencies.
The top 5 or so manufacturers guns have very few differencies. you need to decide if they are worth paying more for.
Best of luck in your choice.