smooth_pilot:
I just threw out those two ideas as something to think about before you went off and bought a new bolt. Granted, the bolt sounds like your problem.
I always like to start with the cheap fixes first and then work my way to the expensive ones!! [:D]
I don’t know about the hardness of Winchester primers. (I do know that someone – maybe CCI – makes a hard so-called mil-spec primer for use in AR’s, but that’s to protect against the floating firing pin during chambering.)
Still, you might’ve gotten a weak batch of primers.
I’d be tempted to run a few commercial loads through that AR to see what happens. (Obviously mil-spec loads would probably really jack up your pressures in that tight chamber.)
If you haven’t, I’d also run some of your reloaded rounds through another AR.
Since you already tried swapping out firing pins, that idea’s pretty much out.
Just brainstorming, of course. You’re the guy on the ground!
Good luck!!