Yeah, that's way wrong.
The front sight base is rotated around the
barrel a bit, I'm sure. There are only two
ways to fix that problem.
One would be to get a new front sight base
from Fulton Armory (Bushmaster won't sell one to
you as a separate item because it needs
gunsmithing to install and they don't sell
gunsmithing required components separately)
and have a gunsmith install it on the existing
barrel. (Make sure you tell them what the barrel
profile is...measure it.) Any good
machinist/gunsmith should be able to easily fit
the new sight base accurately enough to allow
for normal zeroing. (Hell, I did it, and I only
took half a year's machine tools class.)
The second would be to get the barrel extension
replaced and re-indexed. This is a specialized
task that would require you to send the barrel
(better yet, the whole upper) back to Bushmaster
and let them handle it. Extensions are always
individually matched to the barrel.
Bushmaster would probably just replace the barrel, and that's likely the best solution
anyway. I think they'd cover it under warranty
because this isn't something that just HAPPENS
in the field.
CJ