Quoted:
Quoted: but what do I do when I tell them its a firearm?? The guy at the front and the postmaster thinks it illegal
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Tell them to go get the Domestic Mail Manual (they have one in the post office).
Tell them to look up DMM C 024 - the whole section deals with mailing firearms
Section 3.0 essentially says that as long as a rifle itself doesn't violate federal gun laws and it complies with DMM C024 1.2 (non-concealable - i.e. isn't a handgun) and C024 1.1e (barrel length 16" or greater) - then it can be mailed.
You can also find the Domestic Mail Manual (DMM) on-line, so you can always print this stuff out and give it to them at the post office.
I always bring it with me. While it annoying to have to teach people how to do their jobs, at least it saves me a trip.
Also note the they are PROHIBITED by law from marking the package in any way to indicate that it contains a firarm, but they are allowed to open the package to inspect it (and make sure it is unloaded). That latter point - their right to inspect it - is why it is implied that you have to tell them it is a firearm, so when people advise you to "just tell them it's machine parts" - I would advise against that.
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The Postal Service may have more than an "implied" right to have notice that a firearm is being shipped. 18 USC 922(e) states:
(e) It shall be unlawful for any person knowingly to deliver or cause to be delivered to any common or contract carrier for transportation or shipment in interstate or foreign commerce, to persons other than licensed importers, licensed manufacturers, licensed dealers, or licensed collectors, any package or other container in which there is any firearm or ammunition
without written notice to the carrier that such firearm or ammunition is being transported or shipped; except that any passenger who owns or legally possesses a firearm or ammunition being transported aboard any common or contract carrier for movement with the passenger in interstate or foreign commerce may deliver said firearm or ammunition into the custody of the pilot, captain, conductor or operator of such common or contract carrier for the duration of the trip without violating any of the provisions of this chapter. No common or contract carrier shall require or cause any label, tag, or other written notice to be placed on the outside of any package, luggage, or other container that such package, luggage, or other container contains a firearm.
If the USPS is a "common carrier," then you've got to provide notice to it that you're shipping a firearm or ammo.