Quoted:
It is my understanding that as long as you can return it to the configuration specified on the form1/4 you are good to go
If you are going to make a permanent change " They" need to know.
I'm enjoying a 10.5" PWS pistol build waiting on a Form 1
Also only partially correct. There is no "need" to notify them of a change. They request that you do, but it is not a legal requirement. Besides that, the AR15 is such a modular platform that nothing can be really called a permanent modification.
You don't have to retain the original upper with the barrel length specified on your form. That is a myth.
Also, you will enjoy your MK110 as a rifle. My MK110 SBR just approved today. It's going to be even MORE fun now that I can legally go bust that bastard out of jail instead of just conjugal visits. ;)