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I had wondered if this was part of the problem but had no idea, thanks for posting.
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Pyrodex and other BP subs do not do well in cannons. The kind of pressure you need to develop to get it to go bang can not be achieved without a tight fitting projectile, and is not safe in any but the very best designed and built cannons (and most home projects don't even come close).
Black powder is what you need for cannons. Balls for muzzle loading cannons are not intended to be tight fitting, windage (clearance) is a part of the design. BP subs do not work well under those conditions.
And most guns (like mine) rarely fire projectiles, salutes are 87% of the shots fired. People want to see the fireball and feel the noise. In places where a live round would be totally out of the question.
Only real black powder will give you a good loud salute with no projectile and minimal containment.
The other stuff just fizzles.
I had wondered if this was part of the problem but had no idea, thanks for posting.
If you can't find BP locally, you can order it online. Powderinc.com will ship as little as 5 pounds (5, 10, 25, or 50). Since hazmat is a fixed charge per container, the more you order the less it adds to the price per pound. A 5 pound order of GOEX Fg is going to be the highest price at $29.10 per pound ($145.50 shipped).
That's still not bad (Pyrodex is going for $25-$30 around here), and these days 5 pounds is a
lot of shooting for me. More or bigger guns will eat it faster.
For a 25 pound order (full box) the price drops to $18.40 per pound. They will ship up to 50 pounds in an order, but the price will not go any lower since it would have to come in two boxes.
When they have it, KIK brand is a good powder at a cheaper price. But it's often sold out in some grades (right now they have Fg). It's the only lower priced powder I will buy.
Regular Schuetzen (G-grade, not their A-grade reenactment powder) is a little more than GOEX, Swiss is the most expensive but many target shooters will use nothing else.
Skirmish and Schuetzen A-grade powder are cheap, but these are only recommended for reenacting with blank loads.
Fg would be the grade you want. For bores 1.5" and over switch to cannon grade recommended. 2" and over, cannon grade only. You can use cannon in a 1" bore if that's what you have, but you'll get better performance from Fg.
FFg should be used in bores .50 to .75, if you use it in a 1" bore reduce your charge by 10%. Not recommended over 1".
Mortars are a whole 'nuther animal. Best left to a separate discussion.