Another forum member, SCW, asked me if I could make him something for his CZ Scorpion that wasn't too big so his kids could wear it too.
It's kind of deceptive by looking pretty simple at a glance, has a lot of hidden features.
I made the CZ Scorpion triple pouch for him a while ago, got injured really bad with Achilles rupture, so just getting back to doing some projects.
The chest panel is all flatwork, but I used heavy duty mesh for the back, made it separate for maps, SAPI plate, and it has a pile tape panel inside for customization. Instead of hook and pile closure, it uses small plastic snaps instead, very quiet. Panel is 8 MOLLE wide.
Harness is routed for comms and hydration hose with spacer mesh underneath. There are actually 3 layers to the harness shoulder straps, but they are still flat so that they don't dig into your traps. I've been doing that on my own vests since 2001. I used 500D Cordura Multicam, spacer mesh, and MC 1" tape to bind it all together. The 3 layers are sewn together before I bind.
The hydration pouch is fully insulated with semi-rigid padding and lined with 400D Coyote packcloth and bound wrong side out, then pulled right side out. Webbing attachment is sewn flat to it before sewing wrong side out and binding all the internal seams. Spacer mesh against the back, padding, lining. It also has an Aviator's Day Glo Orange survival meal pocket sewn up high. I like to keep lightweight meals in there in an MRE bag, taped shut with maybe an energy bar or 2 bonus.
You can completely detach the hydration pouch for ease of refill, especially with QD socket Camelbaks and copies. I prefer to double or triple-stitch my tape, and on the first run, I drive the work into the binder so that I get full depth of stitch purchase into the edge of the tape and a good seam allowance into the fabric, because of all the corner-cutting tape jobs I've seen on issue and other gear on the market. Single stitch with too close of a seam allowance results in torn tape edges, fraying, and shabby gear. I always admired Eagle Industries' tape jobs with double stitching, perfect craftsmanship, and attention-to-detail.
It was a fun little project that took more thought and time to make the templates than actually sewing it, which is normal.
I'm working on some split-front designs right now that I've had on my to-do list, since my main split-front chest rig is a 2 x 10 MOLLE, pretty overkill for most things, and made from 1000D Cordura. I like working with this 500D stuff, as it is about as durable, way more lightweight.
I'm using a light duty all-metal gear machine from the 1950s for a lot of my initial lay-up, and a Juki 1541S heavy duty for final assembly and some of the heavier flat work. I wouldn't do this all on one machine.