I did a ton of research on this (for my 2001 Dodge Ram Quad Cab Long Bed 2500 4x4, 5.9L 360 V8), he we go:
I have checked around, and have been doing some research lately, on air filters and air intake systems. For simplicity, and over best results, I initially wanted to use an open element style kit, using a 10" or 14" round air filter.
In order to get enough CFM flow (for my wants), I would have to use a 14"x3" size filter element. There is no way I could fit a 3" tall filter on my truck. A 10"x2" K&N is only capable of doing about 690 CFM. The 10" filter also looks pretty small when mounting on a 360 V8 motor.
I tried fitting a K&K GenI FIPK, which I believe uses a 14"x2.5" filter. The fit was too tight for my liking, and I was concerned about the s-bolt (I am using a 1993 Dakota stock air filter housing bolt, which I modified and inverted), and general maintenance concerns with being able to easily access the filter, the TB, and the dist. cap/rotor.
So my research project began..........
Stock 5.9L 360/5.2L 318 Throttle Body: 635 CFM
Fastman 52MM TB: 825 CFM
I ditched the stock paper panel filter and I am currently using a drop-in K&N, until I can get all the proper parts for my own intake.
K&N Drop-In stock replacement panel filter: -#33-2084
-13.5” x 6.625” x 1”
-536 CFM
Even though I am sure the drop-in K&N flows better than the paper filter, as you can see, it still only is capable of handling 536 CFM. For $20 (what I bought mine for), it is a decent upgrade.
I then researched the K&N FIPK cold air intake kit for my truck. I really like the fact that K&N uses a large diameter flanged air filter, 4". However, if I would spend $300 on the FIPK, I was hoping it would flow more than a mere 659 CFM.
My goal was to make an intake that will be matched to the Fastman 52MM TB, and never starve for air flow.
K&N FIPK
-Kit #57-1511-2
-Filter #RC-4680 659 CFM
-Filter specs:(4” flange)6”base x 4”top x 7”long
AirAid CAI Kit
-13”x3.5” Tube
-Filter #700-420; 3.5” Flange
-6”base x 4-5/8”top x 9”long
I will have to say the K&N is very customer service friendly. Leon Collins has been great with providing myself with technical info and CFM ratings for all their filters. AirAid stated it is a rule that the CFM ratings are NOT to be released concerning all of the filters they use and sell. How pathetic! Anyways, I would imagine the #700-420 filter, that comes with the AirAid intake for my truck, ‘should’ be capable of flowing around 800 CFM.
Misc Filter:
K&N RE-0810 (3“ flange): 833 CFM
-Size: 6” base x 4.625” top x 9” long
-$46.95
Since I used a 360 Air Intakez Big Mouth Air Hat, I am only concerned with air filters that utilize a 3.5" mounting flange. I have found a few other nice air hats, but they are $200.
K&N Round Tapered Filter Cones (3.5“ flange):
#RC-5112(rubber lid); 8”base x 6.625”top x 8”long
-CFM: 1102
-$50.99
#RE-0920(rubber lid); 6”base x 4.625”top x 9”long
-CFM: 800
-$43.95
#RE-0950(rubber lid); 6”base x 4.625”top x 6”long
-CFM: 600
-$39.95
#RC-3690(metal lid); 6”base x 4.5”top x 9”long
-CFM: 890
-$46.24
#RF-1004(metal lid); 5.5”base x 4.5”top x 8”long
-CFM: 1222
-$55.95
#RF-1045(metal lid); 5.5”base x 4”top x 8”long
-CFM: 715
-$43.95
K&N Round Straight Filter Cones (3.5“ flange):
#RX-4140(X-Stream lid); 4”base/top x 5.75”long
-CFM: 357
-$51.95
#RU-5114(rubber lid); 5”base/top x 5.625”long
-CFM: 612
-$38.69
#RU-1785(rubber lid); 5” base/top x 8.5”long
-CFM: 800
-$37.95
****prices are taken from Summit Racing’s website
If ended up not buying and not using a K&n filter, since it appears as if the straight cone style filters do not have enough surface filering area, and thus cannot flow enough CFM. I did look at the RC-5112 (a little too big in size) or the RF-1004 are the top filters of choice from the K&N filters.
360 Air Intakez and Intense Performance both use S&B Power Stack band air filters.
S&B filters are really nice because, unlike K&N filters, the top of the filters are not capped off by either a solid rubber or metal plate. The S&B filters have a design in which the top is also a filter, which increases the flow rating and surface filtering area. Plus, the air can flow through the top of the air filter, rather than only being able to flow around the circumference of the filter's body (aka K&N style).
Lastly, I have found a local tube/pipe supplier that stocks both aluminum and stainless steel pipe in the 3.5" diameter that I used. This way, the air filter would use a 3.5" mounting flange, the pipe would have a 3.5" diameter, and the Big Mouth air hat also uses a 3.5" 'mouth'. This way, there are not any restrictions or reductions, nothing but smooth flowing air.