Okay, here's the deal.
At approximately 1230 hours I commenced this operation. Following is an AAR.
1. Disassemble the sink, including the water and drain pipes, garbage disposal, etc. (and major PITA dishwasher vent). Realize that we actually have a spray nozzle, it's just taped to a pipe underneath the sink as there isn't enough holes in the sink to pop it through [insert music for Monster Kitchen].
2. Clean everything up, including inside the sink cabinet.
3. Talk with my wife about possibility of new sink. Research new sinks on the internet, realize that basic stainless steel sinks will be $125 or so and still not be likely to have clamp down rails (some companies use "no need for sink clamps!" as a selling point -- WTF??). Add to that the fact that a new sink will probably mean we'll want a new faucet, etc. ($200+), I decide to drive on with our current sink. The current sink is an otherwise nice stainless steel unit with nice looking faucet/knobs.
4. If we've got everything all ripped apart, I'm going to replace the 4 year old (ripped up) garbage disposal splash guard and drain J joints that were prone to leaking. I'm also adding (dammit!) The spray nozzle now that I'm into this thing up to my eyeballs. So it's off to True Value for a splash guard, 2 J joints, sink coupling (“holster”?) for the spray nozzle, another tube of adhesive caulk, a ¾” drill bit and centering bit to drill the spray nozzle hole, and a needle nose pliers (needed for the C clip on the spray nozzle – I lost/misplaced my needle nose pliers about a year ago and spent $15 on the higher end model) – TOTAL: $75 minus a return on $12 worth of sink clips (that I found out didn’t work on my sink).
5. Back home I started with drilling the spray nozzle hole. Hmmm, a 1” stainless steel disk that shows evidence of extreme heat and sports an approximate 9mm center hole…. And tonight is garbage night. Can I assume that “someone else” will be picking up my garbage tomorrow morning?? [:\]
6. Install the spray nozzle coupling/”holster” with caulk under it to insure a water tight fit.
7. Okay, so now let’s start by spreading caulk (generously) underneath the sink. Sink goes on, and everything looks cool. Detail work on the caulk will have to wait until I’ve got everything hooked up as it will probably cause the sink to shift. The caulk is dripping down the inside of the sink hole in the countertop, which should really hold it in place. I subscribe to the “Bigger Hammer” theory.
8. Install all the other pipes, and the new rubber J joints work great.
9. Heave the garbage disposal up and torque it on – luckily it has a QR sleeve and only needs to be positioned under the sink coupling, with a quick turn locking it on. The new splash guard was installed before this.
10. Now, it’s back to finishing the caulking. Our sink isn’t really level, so I had to be really careful to get a good caulking seal all the way around. I basically finished it with my fingers – just like I did during my successful rebuild of the master shower glass doors. After letting it sit for a few hours, I put duct tape over the seam b/w the top of the sink and the countertop(but not touching the caulk). At least this way, we can use the sink for “light duty” for the next 2 hours.
11. Everything is hooked up, working well and not leaking. The whole project took about 5 hours from start to finish, including about 1 hour searching for parts at the hardware store.
12. After getting the family in bed for the night, I retreat (“advance to the rear!!”) to the computer room where these words are typed – while the History channel provides a subtle distraction, and I get a few beers down my throat.
So, all in all a very busy weekend.
Thanks for the advice!
Corey
PS Next “advice needed” thread will be about the front suspension bushings in my ’97 Honda Accord EX that are squeaking during the colder months (they’re still good, but just “dry” per the mechanics – though they offer to replace these annoying but still mechanically sound bushing for $500+). BTW, I’ve maintained this vehicle very well and want to run it for a few more years. But dang this squeaking I annoying….