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Just curious of who was the first manufacturer of the commercial AR receiver extension...when it came out...and why. Did they think they were making an improvement over the mil-spec RE?
I wonder over the years how many AR owners have ordered the wrong size butt stock since the commercial RE became available?
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Don't know who or when, but why is simple.
It's cheaper to make. The cross section of a commercial tube is optimized to be extruded in its final shape. All that remains is the bore the hole, clean up the bottom rib, make the slot and thread. They were/are usually 6061 because 6061 extrudes better than 7075.
The "Mil-Spec" tube is made from a forging and has to have the bottom rib machined, as the corner radius is a little to sharp for extrusion, that means the outer diameter has the be cut with a profile cutter. There is some strength difference, but it's not as much as you'd think...
What you have to careful of is extruded "mil-spec" tubes. These are made by taking a commercial tube extrusion in 6061, machining it down to "mil-spec" dimensions and cutting the threads (instead of rolling them in, as done on proper "mil-spec" tubes).