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Yes , thicker = stronger,giving the same material
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I don't think most people understand that it's the manufacturing process that dictates the tube diameter. The threaded hole in the back of the lower receiver is a fixed size, so in order to make a tube with threads that are the right diameter, the tube must be a certain diameter itself depending on how the threads are made. In a mil pec tube, the threads are rolled on and this process causes the threads to be raised up from the tube diameter. So, a narrower tube for a given thread requirement. A commercial tube on the other hand has the threads cut into the tube, so the tube must be made to the same diameter is the threading diameter requirements. That's where the difference in dimensions comes from. And yes, it's cheaper to cut threads than to roll them.
It's funny because some hobbygunner on another site is arguing that the commercial tube is stronger because it has thicker walls.
Yes , thicker = stronger,giving the same material
In this case thicker is not stronger.
The only reason that they made it thicker, as mentioned above was to have some material to cut threads into.
And they didn't go thick enough because the commercial thread OD does not fully engage the threads in the receiver.
And they used a softer material.
You have to consider the wall thickness at the bottom of the cut threads and then factor in the softer, extruded 6061 material.
Thicker is not stronger when it comes to commercial buffer tubes.
Not all things mil-spec are better, they are just mil-spec.
The often abused term mil-spec has to be used in this case in order to differeniate from the commercial offering.
There is allways room for improvement.
The commercial buffer tube is not an improvement. Its only reason for existence is lower manufacturing cost.
It eliminates the forging process, 7075 material and rolled, full diameter threads.
No one willfully chooses commercial spec.
You get stuck with it sometimes with a lower price point rifle or it's through ignorance if you choose to buy a commercial buttstock kit outright.
The latter is how I acquired my 1st commercial buffer tube, ignorance.