The picture Troy posted was my rifle. I had that Vortex about 2 years without any problems. After one day of F/A torture testing a new SIR system, the above Vortex blew out like that. I had heard about the problems many times before.
As soon as it happened, I called Smith Ent. They said that there was a small batch of improperly heat treated units that left their place. They made it seem like it was a very small amount. I have heard and actually seen the problem a number of times, so I think it is probably more than just a few of their older units, but thats a total guess.
In any case, they IMMEDIATELY replaced the above suppressor with one of their newer models. This was more than a year ago and I think they have two or maybe even three newer upgrades. The one I have I am very pleased with. My rifles get used a lot and handled a lot by folks other than myself. They dont always get the care I would like. The rifle has been dropped no less than twice that I am aware of. Impact was directly on the Vortex. There is no bend or distortion whatsoever. It remains quite symetrical. I have also done more F/A testing on the gun and there has been no mushromming of the tines.
I also have a Phantom on another rifle that gets handles almost as much as the one with the Vortex. Someone dropped that rifle and it landed Phantom first. One of the teeth in the phantom bent outward very, very visibly. With a vice and some care, we were able to bend it back and it appears to be very symetrical again, even to folks with a very critical eye. But I have to say, I used to think the Phantom was probably the more durable of the two. I no longer think that. The new Vortexs are extremely beefy and sturdy. The Phantoms, while closed ended, are machined much, much thinner.
An interesting side note. Many, many (not all) flash suppressors and muzzle brakes adversely effect accuracy. The Vortex is one of the few that has no adverse effect on accuracy. Some claim it increases it. I am doubtful of that. But I do know that at the very least itdoes not degrade accuracy. The 14.5" Bushmaster M4 barrel I have with the new Vortex will easily shoot sub moa out to the furthest I have had the opportunity to test it (300 yards). Granted, the barrel is free floated, with a JP trigger and a TA31 ACOG, but I have no doubt the Vortex plays a part.