Quoted: Since the Ar15 design lends itself to swapping uppers depending on the intended usage of the weapon at any particular time I was wondering if the members who have switched uppers on their AR use the same bolt carrier/bolt in the the uppers they switch on and off or do they use a separate bolt carier and bolt for each upper. There are some prety strong warnings inthe M16 USMC tech manual against swapping bolts & carriers. Since I am considering doing some upper swapping I was curious/concerned about the safety issues
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I swap uppers/lowers on occasion, but always keep the bolt groups with their respective uppers.
It's a good practice to at least keep the bolt itself matched to the barrel it has been assembled/headspaced with, the bolt carrier is less important.
Eidted to add: most likely you would be more prone to encounter a problem swapping a bolt/barrel with a large amount of wear/usage on it than a newer bolt/barrell with little wear.