Gus, I put together 5 preban DPMS kits right before the ban. Mine was the only one that did not work perfectly.
At first it fired in full auto only. I took it to a gun smith who said the sear was bad. (thank you Model 1) It was obviously a bad sear by looking at it. After that it would fire only one shot but not eject. The bolt/carrier would only move back a quarter inch.
I took it to another gun smith. This guy worked in the Stoner design team back in the 70's. He said the fire control groups was bad.
During this time I noticed that the charging handiles were becoming bent inside the rifle. Not bad, but enough to notice.
I took it to another gun smith and don't remember whatthey said the problem was.
As it is now, it will shoot a few rounds, sometimes a few dozen, but then the entire bolt carier will seizr about 1/2 way through its cycle. Sometimes the chamber will be empty after I get it out, sometimes it will still have the fired case still in the chamber.
I must litterally pry the bolt carrier back about a 1/2 inch then it lossens and all is well until the next time I shoot.
For some reason the USA magazine will give me slightly more shooting time than G.I. mags.
Ammo has ranges from Malaysian, Winchester, IMI, PMP, PMC, reloads, south Afrcan surplus, Remington, and Federal Clasic.
I noticed last week that the charging handle was developing deep grooves both top and botom, mostly bottom at the point wher it begins to "T" out. The grooves are being worn into the charging handle at some point and are only at the point where the top part of the "T" begins. I think this is just a symptom of the problem but have no idea.
I have 15,000 rounds for the rifle thinking I will get it to work, but no luck so far.
Any ideas?