Quoted: I'm confused about AR-15 barrel lengths. Can someone tell me the length of the actual issue M4 barrel? Is it possible to get an AR-15 with this same length barrel, or does it have to be longer? Basically, I'm looking for the full low-down on what you can have and what's out there. Thanks guys.
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Actual M4 has a 14.5" barrel.
Title I long arms that can be owned by civilians without special status from BATFE must meet the following criteria, by federal law.
rifled Barrel must be
permanent 16" OAL not counting removable muzzle devices
shotgun barrel must be
permanent 18" OAL not counting removable muzzle devices
rifles must be at least 26" overall length (with stock folded or collapsed if applicable)
So if you want to have an M4 type upper with a 14.5" barrel without special status, the barrel must have a permanently affixed muzzle device to bring to overall barrel length to 16" or longer. This means welding, threaded, blind-pinned and welded, or 1200 degree silver solder. Loctite, allen screws etc are
not acceptable if the device is included in the legal length requirement.
If you want a barrel less than a permanent 16" length or rifle with OAL of less than 26", you must file a form 1 (if you manufacture) or a form 4 (if you purchase ready made) with the BATFE and pay a $200 one time tax stamp to register
each weapon. That form and tax stamp is specific to that registered receiver and S/N until either you request to remove it from the NFA registry or the weapon is destroyed. If you qualify and the form is approved, the receiver is then registered as a title II weapon (SBR or short barrelled rifle) in the BATFE NFA registry. Then you can put a barrel(s)of the length(s) you specified on the form once it is approved and returned to you. You must also engrave or rollmark the receiver with the maker name and location, if you are the maker.
I did this SBR registration process for one of my Stag receivers, for an 11.5" barrel, took about 45 days on a corporate form 1. processing time can vary widely depending on your BATFE NFA branch examiner.
Worth it for me, not everyone wants to go that route.