A BAN IS COMING AT THE END OF THE YEAR THAT WILL STOP THE SALES OF FOREIGN MADE AK BARRELS AS PART OF "REPLACEMENT PARTS KITS".
So, if you want to build your own AK, now's the time to go and get yourself a kit. The Guru's here have suggested starting out with a Romanian kit. They are between $80-$120.00 right now.
You can get them from these places for starters:
http://dpharms.com
http://www.clearviewinvest.com
http://www.k-var.com
http://www.tapco.com
http://www.militarygunsupply.com
http://www.marshhawkarms.com
http://www.akparts.com
So you don't bite off more than you can chew, you need to have these tools MINIMAL if you want to build an AK from a flat:
Variable speed DREMEL tool or pneumatic cutoff tool. (with cutting wheels and polishing barrels)
Hammer
Steering wheel puller
Drill Press
Tape measure and/or Caliper
Table Vice
Oxy/Acetyline or MAP gas torch
Needle Nose and regular Pliers
Metal File kit
Drill bit set
Punch set
Medium size vice grip "C" clamp
Body work "Dolly" or bucking bar.
and access to a metal brake or AK receiver jig.
Keep in mind that these are your bare minimum tools you need to build from a flat. A receiver jig alone will set you back a buck fifty ($150.00) So...if you're thinking that building a single AK is cheaper than just going out and buying one? Think again. Of course it's a different story if you're planning to build 20 of these suckers. Then the investment in tools may just break even. I don't mean to rain on anyones parade here...I just wanted to help some of you from jumping in head first in a project that is way over your head. I see alot of my fellow newbies going out and buying kits BEFORE they realize what work is involved in building an AK. Just for instance take a look at this:
Romanian AK47 Kit= $99.00
Receiver Flat (average cost) = $22.00
US Fire Control Group = $80.00
US Pistol Grip= $12.00
US Stock set+ $80.00
Rivet Kit /Screw Kit =$9.00
Receiver Bending Jig = $150.00
That's $452.00 in parts alone. You will still need to have the receiver coated with some sort of finish. Well, there are quite a few good quality AK's out there to be had for $450.00 or less.
So why do it? Well, you have to enjoy Gunsmithing, and working with your hands. The experience alone is worth the money invested for those of us who really enjoy creating something out of nothing. Another thing to consider is, when building your own AK YOU can take extra care in insuring that the end product is a well made, high quality AK. After all, it IS a custom made gun, why not put in the extra time needed to "Customize" it? This may mean using higher quality materials, or perhaps replacing poor quality factory springs with high quality ones. In any case, the whole point is to build a rifle that fits you and you can be proud of.
Building an AK is NOT like slapping a few AR15 parts together. It takes time. and patience. It also takes a fair amount of working knowledge BEFORE you start your build. I wouldn't suggest this project to anyone who isn't already mechanically inclined.
Sure, you could get your kit proffesionally assembled by a qualified Smith, but then cost comes into the picture once again. It's great that you can get a Romy Kit for $80.00, but if you send the kit away to be assembled, be prepared to pay anywhere between $200.00 - $375.00 and that's just for a basic build! Don't get me wrong, I am NOT implying that the work isn't worth the money the Smiths ask for. Take into consideration the investment the gunsmith must have made in the right equiptment to be able to put your AK together.
As with most things mechanical, having the right tools to complete an AK build makes all the difference in the world wether you have an easy high quality build, or stuggle and end up with a not so great looking job. Using screws instead of rivets to assemble your AK is an option, and will save you from having to invest in alot of tools. The general consenus on screw builds here is, most people don't like them. But in my opinion building your first AK using screws isn't such a bad idea since in keeps the initial costs down, besides, you can always remove the screws later and replace them with rivets if you want. Welding is another option that I haven't seen alot here, but is just fine for building a usable weapon. I have seen some AK's using a combination of welds/screw or welds/rivets (the welding done mostly on the front trunion's top 2 holes. Using a welder and or screws also allows you to keep your barrel in the trunion saving you the time/money to pull the barrel/trunion apart and reassemble. It really isn't hard to do, but it does involve using steeringwheel/bearing pullers and or a Press or Barrel press jig.
I didn't make this post to discourage anyone from building their own AK. On the contrary: I made it to help my fellow Newbies get a clearer idea of what is needed to get the job done, and hopefully prepare accordingly. At least you can start to call around your local machine shops/gunsmiths for possibly subbing out the stuff you can't do on your own with what you have.
There are a lot of things you can do in the meanwhile as you wait for your parts, such as cleaning up the edges of your receiver and polishing up your Fire Control Groups contact surfaces. Getting a "trigger job" done on your AK is not hard to do at all. You could polish your bolt carrier to a mirror shine too while you're at it. All this stuff ads up and definately adds to the "Custom" flavor pf your new AK. If you plan on keeping the wood furniature on your gun, you can start to sand and prep it for refinishing, at which time you can easily remove all of the minor surface defects as well.
I thought I knew what I was getting into when I went out and got my 1st kit, but thanks to a handful of Veterans here I soon discovered I didn't. I also found out that the advice I was given was the BEST and was only given to me to help me save time and money. I really appreciate the help I get here a lot.
Building an AK isn't about racing the clock for me. I approach it as a hobby, something to do the best way I know how. Shooting them is fun, but building them is a Blast to me!