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If going to UHF makes more sense... should we be looking at 800/900mhz stuff instead of 400/500mhz ?
I think the VHF radios need to go away honestly.
Budget is not the primary concern.
Strong reliable radio communications are most important here.
The biggest issue is the metal building full of metallic, reflective materials. (coated glass)
Current repeaters are:
RX: 158.2425
TX: 153.1175
and
RX: 158.340
TX: 153.425
Can we do away with repeaters altogether and use Simplex exclusively if we go to 800/900mhz ?
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You most likely won't be able to easily obtain licenses for 800 MHz...900 MHz is pretty much a no-go.
From a professional perspective, you are better off going to UHF (VHF will perform worse indoors).
In 90% of warehouse type applications, a 0 dBd antenna mounted on the roof is typically your best bet. The go to antenna for this application is the Telewave ANT450D (the ANT150D is it's VHF variant but I don't recommend VHF for your application). This provides a much better radiation pattern for covering below the antenna. Depending on what you need, you could go this route and stay analog or go digital and two repeaters per building is acceptable (if you need something like Capacity Plus trunking).
Some examples (which I may have installed) of these setups are...
- Handful of Amazon DC's in Texas
- Walmart DC 7842 in Bentonville, AR
- Nestle's Aliance DC in Fort Worth
- Peterbilt's Denton plant (actually replaced 4 XPR8400's with SLR5700's a few years ago)
- Tyson's facility in Haltom City, TX
- Several dozen schools around the DFW Metroplex
- Methodist Hospital Dallas, TX
- Methodist-Charlton Hospital Dallas, TX
- GM's Arlington, TX Plant
Now if you are in certain environments (buildings with preform concrete walls, low-e glass, etc) you really need to consider having a DAS built in the building. This can be tapped directly off the repeater but takes some more work to get done. In this day and age, I do not recommend a leaky feeder system...
- Huber Materials mine located under Marble Falls, TX
- JC Penny DC at Fort Worth Alliance
So as you can see as I'm scraping the bottom of the barrel to find examples where a repeater is directly integrated with a DAS...not something you see very often.
First step, take whatever you have and set it to talk around (most likely your radio vendor provided some form of talk around, typically named Direct, "D", Talk Around, or TA) and have someone stand on the roof (if possible). Then have another person walk around the building and see what where communications are good and where it is bad. Mark and note (this is a step most radio shops will also perform). We've seen some situations where changing an antenna makes a massive difference...and others where you have to become a little bit more creative.
For reference, here's two co-located repeaters on top of an old IBM facility that use two ANT450D's sharing the same mast.