After many outings I've come to the conclusion that my loadout is just about perfect but I'm not in love with my pack, a 32L Osprey that's just a bit small for my cold-weather insulation). Good excuse to make something that's exactly what I want & learn a thing or two.
I've made my hammock & quilts, rainfly, and some other odds & ends, so I think I'm ready to do a bespoke rucksack. There are a few sites & posts scattered around that discuss construction of setups vaguely similar to what I have planned, but others seem to be behind paywalls (namely BackpackingLight). Are any sites in particular worth looking into, or is this a question best left to the Hive?
The premise is a long, skinny oxygen-cylinder-shaped pack body full of the stuff I always have and that must stay dry (insulation quilts, bear canister, spare clothing), forming the structure that the remaining stuff hangs off of on webbing. At least on paper, I get a better weight distribution and organization than the larger rectangular packs you usually see.
-A 35L-40L total volume range at the end of the day as-configured, hopefully about 2-3lb empty and capable of holding a 40lb load (usually more like 35lb, though)
-Tubular main body with roll top (too many zippers have failed on me) and two circumferential compression straps, about 9"diameter x 36"length
-Waterproof (basically a big dry-bag) and moderately abrasion-resistant
-Three runs of PALS-type webbing down each side (one of which is structural & carries the roll-top cinch load)
-A run or two of webbing down the spine that attaches to the frame (not sure on the details yet)
-A bent fiberglass rod inside a teardrop-shaped web of taut fabric is the frame & back pad, a run of webbing down the spine attaches to the pack body somehow
-The ends of the frame rod stick into stiff sewn sockets at the rear of the waist band/pad to carry the weight of the pack
-The pack is stabilized against side/side rocking with a pair of straps between the pack body & waist, and the pack body & shoulder straps at the frame
-Two large hydration bladder or water bottle pockets attached midway on either side, sort of acting like kidney pads (at least when full)
-A smaller pocket above & below the bladders on each side for smaller items (four total); hammock, filter, rain gear, and electronics/first aid