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Posted: 9/29/2022 2:04:47 PM EDT
Kids bunk bed ladder got the ear torn off in transit. I really hate to toss it. I'm not a wood man by far, but I'll take a stab at it.

Thanks for opinions of those who are wood guys.

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Link Posted: 9/29/2022 2:10:32 PM EDT
[Last Edit: User55645] [#1]
You against gluing it and adding something like an Aluminum plate to the outside?
You could add axial rods, but that's a pain to get aligned w/o the right jigs.
Link Posted: 9/29/2022 2:20:54 PM EDT
[#2]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By User55645:
You against gluing it and adding something like an Aluminum plate to the outside?
You could add axial rods, but that's a pain to get aligned w/o the right jigs.
View Quote


Gluing and adding a plate (I was thinking wood, but I like the aluminum idea better) was my first thought.
Link Posted: 9/29/2022 2:26:21 PM EDT
[#3]
It might could be patched but for not much more work you can build a more substantial one.  Kids are climbing it after all.
Link Posted: 9/29/2022 2:29:18 PM EDT
[#4]
I'm not against glue and plates. Maybe there is a Simpson bracket? I'll have to wrap that whole thing to make it smooth& safe?

The only problem with starting from scratch is making it line up to what's already on the bed.  
Link Posted: 9/29/2022 2:34:04 PM EDT
[#5]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By CavVet:
I'm not against glue and plates. Maybe there is a Simpson bracket? I'll have to wrap that whole thing to make it smooth& safe?

The only problem with starting from scratch is making it line up to what's already on the bed.  
View Quote

No need to make it over. A simpson bracket could work, but would have all those holes in it.
If you put a plate, just slightly round over the edges and you should be fine.
Use those pronged furniture tee nuts, on the inside and fasteners from the out.
Link Posted: 9/29/2022 3:31:43 PM EDT
[#6]
Thank you sir!


Link Posted: 9/30/2022 5:57:11 AM EDT
[#7]
I reckon if it were me, I'd disassemble it, fit it back together with a jig to realign it straight straight and true, and glue it, clamp it, and once dry I would rout out a 6" x 1/4" channel  from the back side and epoxy in a steel or maybe even aluminum plate across the repair. Drill it out for that screw and reassemble.

Least noticeable, probably strongest. Beats trying to remanufacture the piece and match the finish.
Link Posted: 9/30/2022 4:08:37 PM EDT
[#8]
You guys saved a bunk bed. Thank you!

She keeps finding houses she likes, then says "SIGH, no shop"and starts looking all over again.
Link Posted: 9/30/2022 4:14:57 PM EDT
[Last Edit: BuddyChryst] [#9]
Plates would work well as mentioned already. Possibly even glue the pieces together then drill a pair of pilot holes on the back side at an angle, countersink them, and run wood screws through.

ETA: could also try some joint fasteners. Those zig-zag thin metal plates that can be hammered in to hold joints. Though I’m not sure how awesome they’d work for that application.
Link Posted: 11/14/2022 3:02:12 PM EDT
[#10]
A lot depends on how much work you want to go.  That joint looks like it was designed to fail.  The dowels are too big in diameter for the size of the stock.  Then it looks like the screw didn't get a large enough pilot screw through the piece that broke.  

Repair method 1:  Cut two pieces of wood into 45 degree angles, where the right angle sides are at least 2 or 2-1/2 inches long.  Predrill loose countersunk pilot holes into the hypotenuse side of each, so that you can drive a No. 6 cabinet screw into the broken part and the rung.  The screws will need to far enough from the ends of the rung and broken parts to prevent splitting, so pilot holes suitable for the No. 6 screws will be needed there, also.  Sand the joint area where the braces will go with 180 or 220 grit sandpaper and clean off with isopropyl alcohol.  Then reassemble with screws of suitable length and clear epoxy.  I typically use Permatex 5 minute epoxy for things like this.

Repair method 2.  Cut out the broken part so there is about a 6 inch gap.  Be certain that the cuts are squarely 90 degrees.  Using pine or fir of the same thickness and with, cut a patch the same length.  Drill new holes for the existing dowels in the rung and also a pilot hole for the attaching screw.  Cut two pieces of pine or fir that are about the same thickness and width to use as splints, each at least 4 or 5 inches long.  The splints need to overlap the remaining frame rail by at least 3 inches, and also nestle onto the rung, which may not be a right angle.  The ends away from the rung can be beveled so as to not be a toe catcher.  Drill loose, countersunk pilot holes for at least one No. 6 cabinet screw at about 1-1/2  inches from each end of each splint.  Sand the splint contact area remaining frame with 180 or 222 grit sandpaper and clean off with isopropyl alcohol.  Using clamps and clear epoxy glue, affix the patch to the cut out part of the ladder and the splints to the inside of the above and below the rung.  Secure patch and splint with No. 6 flathead cabinet screws, after predrilling suitable pilot holes.

Repair method 3:  Do as others have suggested, which will be faster and easier, using steel angle plates.  Consider bolstering the plates and the broken wood part with epoxy.  

I tend to go for excessive and elegant, where if the item breaks again, it breaks someplace else.
Link Posted: 11/14/2022 6:31:34 PM EDT
[#11]
Pull that side off and make new pice. Or call manufacturer order new one.
If you try to patch with plates or what ever make sure there's no way the kid can get cut sliding or rubbing it.
Kids getting hurt trying to save a buck is never good.
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