Warning

 

Close

Confirm Action

Are you sure you wish to do this?

Confirm Cancel
BCM
User Panel

Site Notices
Posted: 2/10/2021 12:10:56 PM EDT
I've got some 3 1/2 x 3 1/2 x 1/4 aluminum angle to cut up.  Has anyone ever done it?  What is the difference with the non-ferrous blades vs. a wood blade?  I have a very fine carbide tipped blade that I can use, if it's just the pitch.
Link Posted: 2/10/2021 12:44:49 PM EDT
[#1]
I have done it, both with the blade reversed and properly mounted.
Without the blade reversed and using a standard wood blade you go very slowly.
Link Posted: 2/10/2021 12:49:31 PM EDT
[#2]
Awning shops do it all the time.

Don't try to cut hardwood afterward with the same blade, unless you have a fire extinguisher handy.
Link Posted: 2/10/2021 1:09:23 PM EDT
[#3]
I have a milwaukee metal cutting circular saw.  I use the metal blade from that saw on my Makita miter saw to cut aluminum.
Link Posted: 2/10/2021 1:38:47 PM EDT
[#4]
I went ahead and ordered this blade.

https://www.amazon.com/TOMAX-10-Inch-Aluminum-Non-Ferrous-8-Inch/dp/B01LXDARMZ/ref=sr_1_2?dchild=1&keywords=aluminum+blade+10%26%2334%3B&link_code=qs&qid=1612978060&sourceid=Mozilla-search&sr=8-2&tag=mozilla-20

I didn't realize they were so cheap.  The videos I watched talked about how expensive they were.  Maybe they were older videos, and more companies are selling them.  Whatever, this one was only $25, and since it's going to cost me a blade no matter what, it's a no-brainer to get the right one.  Anyway, I'll report back.  I hope to start my project this weekend.   I'm building a 4x4 shop table.  Aluminum frame, plywood top.
Link Posted: 2/10/2021 1:45:41 PM EDT
[#5]
With the right blade, cut away.
Link Posted: 2/10/2021 1:51:08 PM EDT
[#6]
I did it. Went slow and some lube but no issues.
Link Posted: 2/10/2021 3:14:03 PM EDT
[#7]
Youll lose some teeth depending on what style kerf it has
Link Posted: 2/10/2021 6:11:45 PM EDT
[#8]
I use these blades constantly for aluminum.  
Attachment Attached File


Use this for lube
Attachment Attached File


My only complaint is that the chips are a pain to clean up.
Link Posted: 2/10/2021 6:20:22 PM EDT
[#9]
Discussion ForumsJump to Quoted PostQuote History
View Quote


I got one coming.  It's not red, but it was less than half the price of a red one.

I have some tap magic I figured I'd try for lube.  A stick like that would probably be better.
Link Posted: 2/10/2021 6:24:33 PM EDT
[#10]
Discussion ForumsJump to Quoted PostQuote History
Quoted:


I got one coming.  It's not red, but it was less than half the price of a red one.

I have some tap magic I figured I'd try for lube.  A stick like that would probably be better.
View Quote


I might give that blade a shot.

The liquid lube goes everywhere because of the blade speed.  Not a big deal for a small job.
Link Posted: 2/11/2021 1:28:05 AM EDT
[#11]
I’ve used my circular saw to cut old aluminum beams from a pool enclosure and it worked just fine. I was hesitant but it cut easily as long as I went somewhat slow. It did make a bunch of chips. Regular plywood Diablo blade, not reversed. It was less than a dozen cuts though.
Link Posted: 2/11/2021 1:48:47 AM EDT
[#12]
I'd use wd-40 or kerosene for lube cutting aluminum.
Link Posted: 3/2/2021 12:14:08 AM EDT
[#13]
I’ve cut 1/4” plate with a standard dewalt miter saw with the stock blade
No problems at all, and cut wood after no issue. I expect it did wear out faster

Take off the sawdust pouch if it has one, and I suggest cutting the angle upside down
Link Posted: 3/2/2021 3:04:21 AM EDT
[#14]
The blade I bought did a great job.  I made somewhere around 16 cuts, most of them at 45 degrees, so I had to cut them flat.  No teeth lost.  Here's how well it cut.  This is 3 1/2  x 3 1/2 x 1/4" angle.

Attachment Attached File


Here's the almost finished project.  4' x 4' on top.  It's getting two layers of 3/4 hardwood ply on top, and a shelf underneath.  I got the aluminum from the scrap yard in 12' lengths for $1.40 a pound.  That's probably less than  a hundred bucks there.

Attachment Attached File
Link Posted: 3/2/2021 7:17:56 PM EDT
[#15]
Nice!

I’m going to try one of those blades.
Close Join Our Mail List to Stay Up To Date! Win a FREE Membership!

Sign up for the ARFCOM weekly newsletter and be entered to win a free ARFCOM membership. One new winner* is announced every week!

You will receive an email every Friday morning featuring the latest chatter from the hottest topics, breaking news surrounding legislation, as well as exclusive deals only available to ARFCOM email subscribers.


By signing up you agree to our User Agreement. *Must have a registered ARFCOM account to win.
Top Top