Recently I picked up my SilencerCo Specwar 762. I hadn't ever shot my 17s with a suppressor before. Presently, the gun probably has around 2200-2300rds on it since buying it new in 2012. the last 200 or so rounds were using the suppressor.
Initially, I purchased a 1.35 and a 1.40 Gas Jet from Jarrod at Parker Mountain. I installed the 1.40 and off I went to the range. I put about 180rds through the rifle with the 1.40 gas jet, and of course on the suppressor setting which I verified multiple times. As I was about to wrap up, I thought I'd put another 20 rounds through the gun, I picked it up and I noticed the bolt carrier seemed sluggish, and didn't want to unlock smoothly. I took the gun apart, noticed that the bolt seemed stiff in the gun. I figured initially maybe some debris had gotten in there. I put it back together and I fired the last 20 round magazine without the suppressor on, it fired and fed the entire magazine without issue and locked back upon being empty
One thing I'll point out is with the 1.40 gas get, the rifle would cycle and lock back on the suppressed or unsuppressed setting without the silencer mounted to the gun. This should have been a clue, but considering I had never shot the gun suppressed, I didn't know that. The gun was still cycling hard in the suppressed setting without the can.
So I get home and take the weapon apart and start looking at whats going on. I took a fat Sharpie and painted the entire bolt with it and inserted it into the carrier looking to see if there were any drag marks on the bolt.
My goal was to determine where the burr had formed, or what had stopped it up.
17S Bolt Carrier
The bolt stops right where the cam pin slot starts. A small burr, barely able to be felt had formed there. Whether it's peening, or what I don't know. Either way, this seems to have happened due to running the suppressor as it has been flawless prior to this. This gun was purchased new in November of 2012. After lengthy discussion with Jarrod at PMM, he has stated he's seen this before and this is probably the early stages of this. He would run the gun until is explodes, I however will not. It seems bolt carriers are in short supply.
I was able to remove the burr using 220grit and some ceramic hones and it no longer hangs up, however, at this point, I question whether to keep stepping the gas jets down until the gun chokes and then find the happy medium, or do I quit shooting the rifle with a suppressor.
Keep an eye on yours.