I've been shooting cerakote for a few years now so perhaps I can help.
Lines caused by stencils can be mostly avoided by spraying very light coats. However, avoiding them entirely is almost impossible; especially with a 5 color pattern like multicam. The finish tends to build up on the vertical edge of the stencil after a couple coats and there's not much you can do about it. I have found that lightly running a fingernail over the buildup after final cure will remove it.
Flash curing at 150*-180* for 15 minutes and removing all stencils before final cure should work great. Cerakote also has a 4 hour window for application. Exceed that and it's very likely that your last coat will not adhere properly to your first. I wonder if this is what you're running into? This timeframe can be tough to meet with a pattern like multicam but it can be done. You just have to have everything planned out before hand and ready to go before starting. I try to plan my colors so the I'm going from the darkest to the lightest. This makes it so I'm not constantly fighting to cover lighter colors and am using less material. Only shooting the color where you need it instead of coating the whole gun with every color will help. This helps avoid stencil edge buildup also.
I love the multicam pattern but hate applying it. It takes me a full day to this pattern on a typical AR. This is from initial teardown to final assembly. I never could understand why guys charged so much for complicated camo patterns until I started doing a few. I got it now!
Adding more hardener will not make the finish tougher; just shinier. I typically use 18:1 and it holds up fine.
You didn't state if you were blasting your parts with 100 grit ALOX before finish application. If not, this is an important step for the overall durability and adhesion of the finish to the part.
Hope this helps.