Finally! Been sick as a dog for...ever, but finally got a chance to break down the carbine again after another test firing. I had ordered some more parts and got them in. I replaced the ejector and spring, and the extractor and spring.(Boy even with the tool that's a chore! Could they have made that plunger any smaller??) Anyway after a good scrub and lube I took it to the range.....dammit! Still getting extraction / ejection issues!
I contacted Jeremy2171 and even sent him pics of the brass I had stick in the chamber. He suggested I polish the trigger. Hmmm...never done that before. I managed to get a light rigged up so I could actually see in the chamber and wow, like the inside of a culvert. Well, here goes...
Scrub, scrub, scrub. Then rig up my polishing operation and 30 minutes later I have a shiny culvert! There appears to be concentric circles nearly the entire length of the chamber. But I thought, let's see if this helped. Back to the range and wow, even using KCI 30 rd mags, I had ONE failure to extract / eject in three mags!! Despite my culvert pipe chamber! And I found out this thing is a shooter! I was only able to use a 25 yd range, but I got the thing dialed in and literally ate the 10 ring out of the target. She shoots a little low, but probably dead on at 100.
I plan on keeping this barrel, despite the chamber looking so rough, and may try to polish it some more. Thanks to everyone who offered advice, especially Jeremy, who even gave me the gas nut and piston measurements I didn't have. It all came together, and I now am a happy camper, I have a carbine that runs reliably!