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@anymanusa
I can work with you if you need a rapid prototype machined out of delrin or aluminum for more extensive testing. If it turns out to be the easy fix, I am happy to crank some out for the general market. Sven Manticore Arms |
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Quoted: @anymanusa I can work with you if you need a rapid prototype machined out of delrin or aluminum for more extensive testing. If it turns out to be the easy fix, I am happy to crank some out for the general market. Sven Manticore Arms View Quote Thank you for the excellent support. I am assuming that you would need an engineering drawing or a part in hand? What would it take to get a prototype? |
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Just need someone make some 3D models and mass-produce molds for Brass Deflector 2.0 and I'm gonna pay $50 to make this problem go away.
https://www.reddit.com/r/Bren2/comments/iy3man/1000000_idea/ |
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My question from all of this is, why did the first run of these Bren 2's with an identical brass deflector angle not share these failures. What part changed internally that allowed the ejection or extraction to be altered in such a way that it compounded the effects of this poor design?
This seems to make sense as guns with slight signs of use, 500-2500 rounds start experiencing the same FTE's over time. We are seeing more cases of 5.56x45 guns having this failure now, which points to a bad batch of common parts between the designs. Could it be caused by less spring pressure on a batch of 5.56/7.62 ejector or extractor springs? Anyways I'm very happy to see that a possible solution was found, I was absolutely skeptical at first that this could cause every FTE. This happens so quickly, in a split second, it's almost impossible to catch on film without a specialty camera that films much higher frame rates than 60fps. I can only assume this will happen to all the Bren 2's eventually without a change of this brass deflector design. Even to the early models once they have a high round count. Thank you again OP for your contribution to the community. |
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Bren 2 Brass deflector extended into ejection port Op updated with new proof video. |
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Quoted: Just need someone make some 3D models and mass-produce molds for Brass Deflector 2.0 and I'm gonna pay $50 to make this problem go away. https://www.reddit.com/r/Bren2/comments/iy3man/1000000_idea/ View Quote Thanks for pushing that out to other forums. I can't believe there are 15+ replies on Reddit and just a few on a gun forum. Feel free to post my proof video there. I see someone was doubting my theory. That video should put them at ease. |
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That one at :54 still bounced forward and hit the front of the ejection port though.
Might be different if the deflector was made of polymer? A lot of folks are hoping you are right on this though. |
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Quoted: That one at :54 still bounced forward and hit the front of the ejection port though. Might be different if the deflector was made of polymer? A lot of folks are hoping you are right on this though. View Quote It did bounce forward, but it didn't enter the port, and this was just a proof of concept. The angle of the deflector hasn't been altered as I initially said was likely needed. All I need now is for someone to replicate the deflector with an extension and a 5 to 10* change in angle (more acute) and machine it out of delrin and I'm buying one. And this could be completely encompassed by the deflector angle alone, it might not have any part at all to to with the flat spot between it and the receiver. I'm speculating on the exact point of impact because I don't have a bunch of equipment and I'm not getting footage to that fidelity. |
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Am I crazy or do those ejections look horrible? You almost had a stovepipe on one of them.
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View Quote You almost replicated it at 0:54 |
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Quoted: Thanks for pushing that out to other forums. I can't believe there are 15+ replies on Reddit and just a few on a gun forum. Feel free to post my proof video there. I see someone was doubting my theory. That video should put them at ease. View Quote Can you take off the brass deflector entirely and record yourself firing without it? People are interested to see the results. |
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Quoted: Can you take off the brass deflector entirely and record yourself firing without it? People are interested to see the results. View Quote I already posted one of those: Bren 2 Slow Motion Ejection 11.5" barrel 7.62x39 See all of the brass bounces around in the ejection port in that video. None of it does in the mod deflector video. Oh you meant remove the entire nub completely. No I'm not gonna do that right now. |
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Quoted: You almost replicated it at 0:54 View Quote All that proves is that the flat where the receiver and the deflector meet is not the actual point of case impingment (at least not all the time), and that the angle of the deflector is the real culprit. Due to the variance of the ejection, I would want a deflector that addressed both issues though. |
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Quoted: Am I crazy or do those ejections look horrible? You almost had a stovepipe on one of them. View Quote I wouldn't get too hung up on what the video looks like on youtube...I stated earlier that uploading this to yt is causing artifacts and it's not even playing the same frames every time. The video slow motion suffers greatly from whatever yt is doing. The video on my phone is much clearer frame by frame. If you know a solution tell me, because I don't. Where exactly are you referring to? Maybe I can cut that out and upload it separately and see if it looks better. |
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While I think this can help. I still feel this may start a secondary isssue. I think sometimes if the case gets drug back or a little hooked on the extractor that this will make things worse. Just like in the video you should a few rounds started to bounce back like they were gonna go back into the chamber. I think if this modification was done we would need to also add a little spacer to the back of the black buffer plastic thing in order to keep the BCG from going as far back as it does. This would move the BCG’s farthest point rearward, slightly forward in order to keep the point at which the BCG stops in line with adding material to the defector part.
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Yankee Ingenuity !! Well done.... if this fixes even 1/2 the issues, it is a solid step forward !! Ironically, I had a brass catcher bag that did this with 9MM in my PCC... a slight adjustment in location fixed that issue. I strongly suspect you are on to something... combine this with a little more tuning, and it could be a helpful solution. @anymanusa Can I suggest trying some Fuzzy side of a adhesive backed velcro on the deflector ? It is a fairly common thing to do to AR15 case deflectors... it helps "soften" the impact of the case on a hard surface. ( Less bounce ) |
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I've got a bunch of videos uploaded and I'll make a longer post here when I get some time, but I wanted to post this video in the mean time.
Slow this video down in the youtube player to 1/4 speed and you can very clearly see what is happening. I've attached a 10* plastic piece on the brass deflector to alter the angle of defector. This caused 3 jams in three shots with this brass ammo that I was using. Now keep in mind that my particular rifle hasn't jammedon me in OEM form yet. This video illustrates how the brass deflector angle plays a big role in these jams, depending on the ammunition casing used (brass or steel) and the powder charge of the shell as well as other dynamics of the rifle likely do as well. The steel cases are heavier than the brass cases and they have very different dynamics and react differently when bouncing off of the deflector. Bren 2 Ejection Port Jam |
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Sure you changed the angle of deflection but I think you’re forgetting that now when the case contacts the deflector, the point at which it makes contact is moved forward making it much easier for it to stay hooked onto the extractor and bounce back in. If you’re going to add material to the deflector you need to add a little material to the black plastic buffer piece in order to keep the BCG for going back as far as it does. If you limit it’s travel just a little bit (about the same amount you added to the deflector) it should start to deflect better. I’m sure how this is the answer of a rifle that exhibits no issues now HAS issues.
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Bren ejection looks a lot better than this:
Go to 6 minute mark. New Galil ACE 308 accuracy test and some 1903A3 fun! |
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Thanks for posting that video. Love my Ace pistol in 7.62x39. Maybe I'll sell the Bren and get a .308 ACE rifle.
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Quoted: Saw this on Reddit View Quote You cannot take any video of "stovepipe" at face value unless it is extremely high frame rate and you can be sure that is what is happening. I would bet a large sum of money that it isn't a stovepipe at all, but is simply doing this; Bren 2 Ejection Port Jam I wish more people would read my entire thread. This really is a simple issue imo. The ping pong paddle (brass deflector) needs to be pushed back and lower profile. These shells are bouncing straight back into the action just like I've documented, and others have documented as well. I have yet to see and slow motion that truly shows a stovepipe. |
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Quoted: Feel free to prove me wrong. View Quote You're not really proving anything other than that making extreme changes to the deflector angle changes the behavior of ejected shells (which is fairly obvious). You haven't proven that the current problem's root cause is the deflector nor that changing the deflector is the best solution. What you've done is taken a backfiring car and said "let's see what happens if I rip the muffler off or stick a potato in the end". If this was being caused by the deflector it would have been apparent in testing before the gun was ever released as I'm sure CZ put more than the 500 rounds you did through more than the one gun you did. |
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Quoted: You're not really proving anything other than that making extreme changes to the deflector angle changes the behavior of ejected shells (which is fairly obvious). View Quote My guess would have been the ejector. I don't own a bren2, and have not seen the inside of one. So maybe I'm speaking out of school here. But my thinking is, the bolt is traveling backwards and pulling the case with it. At some point, the case hits the ejector and gets pushed out and flings into the deflector. And in this case, its bouncing back into the gun. If the case hits the ejector 0.5mm sooner or 0.5mm later, then the empty case is at a different point in its rotation when it hits the deflector and maybe it doesn't bounce back into the gun. My first attempt would be to make the ejector a little bigger on the front side, so the case hits it a smidge sooner. It will then start being flung out sooner, and by the time it hits the deflector it has been rotating around longer. What does the ejector look like in these guns? Is it easy to pull out and swap a different one in to fiddle around? |
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Deflector is not the problem, or has ever been the main problem. It is a symptom of the problem, which is out-of-spec ejection & extraction.
It's not a question that these firearms were tested thoroughly, likely over 20,000 rounds in each model before going into production. Here is a public military trials test, 24,000 rounds in total between two Bren 2's: Torture Test Notice the wear pattern on the brass deflector, 7.62 on top. This is after 12,000 rounds: LINK |
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Quoted: You're not really proving anything other than that making extreme changes to the deflector angle changes the behavior of ejected shells (which is fairly obvious). You haven't proven that the current problem's root cause is the deflector nor that changing the deflector is the best solution. What you've done is taken a backfiring car and said "let's see what happens if I rip the muffler off or stick a potato in the end". If this was being caused by the deflector it would have been apparent in testing before the gun was ever released as I'm sure CZ put more than the 500 rounds you did through more than the one gun you did. View Quote This. 100%. I have had true stovepipes, regardless of what the OP wants to say about a lack of video being proof that evidence does not exist. |
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Quoted: You're not really proving anything other than that making extreme changes to the deflector angle changes the behavior of ejected shells (which is fairly obvious). View Quote View All Quotes View All Quotes Quoted: You're not really proving anything other than that making extreme changes to the deflector angle changes the behavior of ejected shells (which is fairly obvious). I showed that deflector angle plays a huge part in this problem, and that small changes, not extreme like you’ve said, can make a gun go from no failure at all, to 100% failure. I’d say that 5*, 7*, and 10* were small changes, relative to the OEM deflector. If it was so obvious, please show me out of the dozens of pages of talking about this problem, where ANYBODY AT ALL had even identified the true physical characteristic of what was happening. Everyone was so bent on “failure to extract” and I came along and showed that it wasn’t a failure to eject, but it was that shells were bouncing back into the ejection port due to the physical phenomenon that I described very clearly in my first post. Quoted: You haven't proven that the current problem's root cause is the deflector nor that changing the deflector is the best solution. I’ve shown that, as my title states, there is a workable solution to this problem. Where in the hell do you get that I have the time to fuck with this firearm and prove out a “best” solution? I’m just some dude who ran into this and saw something that apparently everybody else has missed. IMO, the deflector is poorly designed for this casing and this ejection port. I’ve found a solution. Take it or leave it. You didn’t pay a dime for it. Quoted: What you've done is taken a backfiring car and said "let's see what happens if I rip the muffler off or stick a potato in the end". That is not even a remotely accurate description of what I have done. I’m pretty sure you know it, and you’re just being a troll. Read what I’ve done, and think about it again if you want to sound intelligent, because this statement of yours is anything but intelligent. Quoted: If this was being caused by the deflector it would have been apparent in testing before the gun was ever released as I'm sure CZ put more than the 500 rounds you did through more than the one gun you did. It is my understanding that this gun has been out for several years, or at least a year. CZ has no idea what the hell is going on. I’ve made more video and analysis of this issue than anyone else that I’m aware of. If your gun is malfunctioning, I’ve made a road map to END that issue. Will it work for most rifles? I don’t know. It’s better than any solutions posited by anyone else, as far as I know. Feel free to ponder the finer points of gassing, ejectors, and all other things that you are apparently doing nothing to change. If you have a gun and it’s fucking up, I’d suggest taking the deflector off completely and seeing if it still fucks up. The deflector is poorly designed for this gun. |
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Quoted: This. 100%. I have had true stovepipes, regardless of what the OP wants to say about a lack of video being proof that evidence does not exist. View Quote How would you even know that though? It's clear that this happens too quickly for the human eye to digest, so why would you even put that out there? I for one, had to watch a lot of video to figure this out, slow motion video. I don't know why you'd put it out there that you knew something was happening without proof. Tell me why you believe that. Convince me. If you're so convinced, just take out your deflector and test the theory. |
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Quoted: Deflector is not the problem, or has ever been the main problem. It is a symptom of the problem, which is out-of-spec ejection & extraction. It's not a question that these firearms were tested thoroughly, likely over 20,000 rounds in each model before going into production. Here is a public military trials test, 24,000 rounds in total between two Bren 2's: Torture Test Notice the wear pattern on the brass deflector, 7.62 on top. This is after 12,000 rounds: LINK View Quote what is "in spec"? The ejection on my gun, and every other Bren 2 that I've seen looks a lot better than the ejection of the ACE 308 that I posted itt. The testing done showed me that the ejection port bounce phenomenon is very dependent on the powder charge and the weight of the casing (in addition to the angle of the 762x39 cartridge). This means that you might not get the problem ever with x ammo, but with y ammo it happens quite often. I don't know what they tested the bren 2 with. Do you? Was it a high round count with multiple ammo types? |
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Quoted: For the "in spec" crowd, tell me why the Galil ACE looks like such unkempt crap when ejecting. Here is a pic of the innards, and go to 5:45 in macs video and see what that yields. https://www.treebuzz.com/forum/media/smartselect_20201006-190437_gallery-jpg.1036/full https://www.youtube.com/watch?v=Nk5L7UnS2AA I don't know, I'm not trying to say I know, but I want to hear theories. View Quote 308 Galils have had some gas port issues (being undergassed from the factory), and AKs in general have two distinct ejection paths from the influence of the magazine. That gun looks to be cycling pretty weak, so I'm guessing the port is undersized. |
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Prior to this thread I had not considered the fired case bouncing back into the action.
If it is a case deflector issue or a ejector issue , or a extractor issue, or a combination of all... this thread has shown the OP's Bren 2 is clearly willing to fling and bounce a fired case back into the action. @anymanusa, Thank you for taking your time to further investigate your issue. I am sure others have benefited from your train of thought. And has at the very least made others aware of this possibility. |
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Quoted: How would you even know that though? It's clear that this happens too quickly for the human eye to digest, so why would you even put that out there? I for one, had to watch a lot of video to figure this out, slow motion video. I don't know why you'd put it out there that you knew something was happening without proof. Tell me why you believe that. Convince me. If you're so convinced, just take out your deflector and test the theory. View Quote The last round never exiting the ejection port, never hitting the deflector. Just a spent shell, sitting in the open ejection port area with the bolt locked back. Unfortunately, I cant test this theory by removing the shell deflector as my gun is being sent back to me from CZ for the second time and I have no clue if they're replacing my gun or if they fixed/changed/altered anything. I really doubt that its the shell deflector man. I think that may be contributing to the problem but it is not the sole source of it. This gun has been around for YEARS now without any issue with the SAME shell deflector. I'm willing to be proven wrong but thus far, you haven't really convinced anyone but yourself. Ultimately, CZ will solve the issue so we will see. |
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Quoted: The last round never exiting the ejection port, never hitting the deflector. Just a spent shell, sitting in the open ejection port area with the bolt locked back. Unfortunately, I cant test this theory by removing the shell deflector as my gun is being sent back to me from CZ for the second time and I have no clue if they're replacing my gun or if they fixed/changed/altered anything. I really doubt that its the shell deflector man. I think that may be contributing to the problem but it is not the sole source of it. This gun has been around for YEARS now without any issue with the SAME shell deflector. I'm willing to be proven wrong but thus far, you haven't really convinced anyone but yourself. Ultimately, CZ will solve the issue so we will see. View Quote It seems that you hold an opposing viewpoint without ever watching the stovepipe in slow motion. The OP and some others posted really good videos of the shell bouncing off the deflector back into the action. Is the culprit the extractor spring, gas pressure, deflector, or all of them? The slow motion highly suggests that if deflector alone was removed or adjusted, the rifle would cycle without stovepipes. That's the point of this thread. |
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Quoted: It seems that you hold an opposing viewpoint without ever watching the stovepipe in slow motion. The OP and some others posted really good videos of the shell bouncing off the deflector back into the action. Is the culprit the extractor spring, gas pressure, deflector, or all of them? The slow motion highly suggests that if deflector alone was removed or adjusted, the rifle would cycle without stovepipes. That's the point of this thread. View Quote Do you have a Bren 2 with issues?? I did. I have video where the spent shell just SITS in the ejection port, having never left it. I'm not unwilling to say that the deflector isn't part of the problem. I am however, unwilling to say its the sole source of the issue. If at the end of the day, we all find out what the solution to the problem is and it happens to be the deflector, cool, ill eat crow and say good on the OP for figuring it out. Until then, I'm out of the discussion because my formerly busted ass 9 inch 7.62X39 gun has since been replaced. The new gun appears to be working just fine but I have less than 200 rounds through it. Also, cursory examination between my 556 gun and my new 7.62X39 shows no visual difference in shell deflectors. |
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I do, in fact, have a Bren that stovepipes randomly. I even sent it in for warranty repair back in March and it still stovepiped. CZ said they adjusted my extractor spring...
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Gents - new to this forum but subscribed becuase I also have a pair of Bren 2 MS pistols. One is the 5.56 11" barrel which is about 3 weeks old and zero malfunctions.
The other is a 2020 DXXXX SN 7.62X39 9" barrel with exactly 400 documented rounds maybe 6 months old. In that time period I have seen 4 stovepipes which appear to resemble the OP's port bounce re-entry into the action. 1% is not epidemic but it seems like you either have the problem or you don't. I seem to have the problem. The front of my EP is dinged up and my ejection pattern is indicitive of over gassing. Brass actually hits my support hand as it flings forward to 1-o-clock. I reached out to CZ USA and got a response today that I can apply for a full refund or engage in the circle jerk whereas I send in my gun to their warranty and they have no idea how to really fix it (yet). My feeling (not fact) is that the angle of thr deflector is a symptom - not the root cause. If gassing is the issue, it seems like an obvious fix. My guess is that CZ USA simply does not have the parts to fix these guns and does not have the voice within CZ global to represent us. Basically wasting time until the issue is made a priority for the US and the Czech sides equally. I can say that CZ USA is trying but still a mess on this issue. Years after the introduction.... - No spare parts (0) except magazines -Web store shut down for weeks - finally back up -No clue how to fix a prevalent problem known about for months, maybe years given the SN's date back to 2018 -CZ USA basically abdicating any control over supply of parts, replacement rifles and a true solution. Responses from them all basically a shoulder shrug and finger pointing to CZ Corporate. They're basically a distributor with no real power. My point in writing this is to offer another unit in the record of defective guns with a bit of data for people to see. Also send a message to CZ USA that they really do need to make this a priority. |
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