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I have been shooting PCC's for nearly thirty years. I have seen more discussions on what range to zero than I can count. I zero my 9mm PCC's at 25 yards. I can then check this at other distances just to be sure all is well. Note that 25 yard zero should also (depending on load) put you on target at 100 yards and have very minor variations at shorter ranges as is clear in the numbers.
I grew up learning to "adjust for range" or "hold over". This was from varmint hunting back on the farm where you could shoot a small target (rat or ground hog, etc) at anything from fifty feet up to two hundred or more yards. You had to be quick! Later in the Army these skills were put to use on the range where those pop-up targets would be up and down quickly anywhere from 25 to 300 yards. ( Qualified "Expert" on rifle, carbine, auto rifle and machine gun).
Some want to zero at a certain range where they might be commonly shooting. That seems OK on the surface but it keeps you from learning how to determine distance and hold over or under correctly. I am "old school" and believe a real marksman knows how to quickly determine range and adjust point of aim quickly. He knows his firearm and the ammo he is using and how it will perform in the real world. He understands ballistics and how to use them to full advantage. But then I am old and when I grew up we had to do all of these calculations in our head based on experience.
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I zero my MP5 at a 100 yards for a number of reasons and I zero my iron sighted firearms at fairly close to the longest range I expect to shoot them at.
With an MP5 a 100 yard zero also produces very close to a 25 yard zero, but the longer 100 yard zero gives you much higher confidence in both elevation and windage than shooting for zero at 25 yards and then shooting at 100 yards or more. We agree on these points but let’s address your second paragraph.
If you are using iron sights at any distance beyond your zero range you’ll quickly discover that the front sight blade obscures the target. Consequently you are not only forced to estimate hold over, but you are also forced to estimate the hold over relative to a target and intended impact point you can no longer see.
Model 1894, Model 1892, AR-180, AR-15/M16A1, Mini-14, Galil, Colt 6450, it’s all pretty much the same, if I choose a zero that’s close to my mid range, I’ll always be obscuring all or part of the target at longer ranges.
On the other hand if I zero close to my maximum intended shooting range, then when I shot at shorter distances, I am just holding “under” the intended impact point. I can use the target itself for better hold over estimation, and if my range estimate is off, the error will be less holding under, than holding over at longer ranges.
Consider for a minute this Mini 14, with a 16” barrel and a receiver mounted sight that is not rapidly adjustable for elevation. It’ll produce a 5 shot 1.5 MOA group with Hornady 55 gr FMJBT hand loads loaded to the same velocities M193 would achieve in the same 16” barrel right around 3000 fps.
It’s a solid 300 yard rifle and I zero it at 275 yards. It’s
2” high at 50 yards,
4” high at 100 yards,
5” high at 150 yards (the maximum mid range trajectory),
4” high at 200 yards,
2” high at 250 yards,
0 at 275 yards,
2.5” low at 300 yards, and
5” low at 325 yards.
It’s a nice symmetrical trajectory that’s easy to remember.
Better yet, there’s a nice wide band between 100 and 200 yards where the trajectory doesn’t vary more than an inch, and a band from 50-250 yards where it doesn’t vary more than 3”. Hold a couple inches under from 50 to 250 yards and you won’t ever be far off. On a 6” plate hold dead on from 0 to 325 yards and you are on target.
Beyond 350 yards it is 9” low at 350 and 18” low at 400. Again fairly easy to remember, but the target will be covered by the front blade.
With that same rifle and ammo if I zero at 100 yards it’s laser like to 100 yards:
0.5” low at 25 yards,
0 at 50 yards,
0.1” high at 75 yards,
0 at 100 yards,
But it’s down hill from there.
1.2” low at 150 yards
4” low at 200 yards,
8” low at 250 yards
15” low at 300 yards
19” low at 325 yards.
For a 300 yard rifle it’s all obscured targets and hold over after 100 yards and after 200 yards it rapidly becomes significant hold over. No point blank shooting on a 6” plate to 325 yards with that set up.
We also occasionally shot our M16A1s on US Army train fire courses with pop up targets from 25m to 350m. If I recall correctly they were head and shoulders sized targets out to 100 yards and torso sized targets beyond that.
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In terms of the M16A1, we’d use the short range aperture with a 250m zero out to 300m and then flip it to the long range aperture for the less common 350 to 375m shots. But it was the same basic concept, zeroing for close to your intended maximum range to give you a very forgiving mid range trajectory and long point blank trajectory with a little hold under if you wanted more precision, and not much hold over at your maximum range. The M16A1 just added a flip sight long range aperture to squeeze another 75m out of it.
It’s worth noting though that we had small apertures in both the short and long range sight arms, rather than a much largely low light aperture in the short range sight arm.