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factory supersonic loads.
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Quote History Quoted:
factory supersonic loads.
Within the chamber at peak, and not much farther beyond that in factory ammunition.
If you didn't convert the powder well before the gas port, you would see kernels inside your BCG until they clogged the gas tube, resulting in the rifle no longer working and having your gas tube rupture.
Think about the chamber pressure, heat, and solid kernels flashing over due to the nitrogen content and chemical composition that lends itself to becoming a gas when a spark lights it off inside a contained vessel. There is no space for the powder to go when contained inside the high pressure gasket known as your brass or steel case. It's an instantaneous furnace that goes from zero to over 50,000psi where it sits.
The resulting resonant pressure wave from the detonation propels the bullet through the bore until it exits.
The muzzle flash you see is
not powder being burnt. It's the gas wave escaping behind the bullet into ambient atmosphere, which is more nitrogen and oxygen to fuel the combustion.
The carbon residue you find in the action is simply that, carbon residue from the graphite in the propellant.
Bill Alexander: Graphite is added to the manufacturing process to prevent static build up. Correctly formulated propellents which have been manufactured for use in a semi automatic rifle will be more heavily graphited to provide some level of lubrication in the gas residue. Most new military powders will have the graphite level specified within the overall performance specifications. Graphite is graphite unless you reach the sublimation temperature, 2400 C it will deposit into whatever mechanism it is blown onto and it will provide a level of dry lubrication.
Graphite in powder is a very careful balancing act. The burn characteristics of the powder and the other chemicals used to retard the burn rate and remove the residual water from manufacturing must produce a very fine soft residue rather than heavy baked contamination. The newer generation of propellents are well engineered in this respect. The graphite rarely takes the form of dust within the powder but rather is diffused into the surface of the powder grains.
One of the things we are seeing is that the powders are actually becoming more and more specialized. If you shift case volume or operating pressures everything changes and what was a perfect powder can become a disaster.
Bill Alexander