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Posted: 2/22/2011 6:15:48 PM EDT


I picked this job up from another form. Apparently The last owner was a real butcher and managed to distroy 70% of the parts in the kit including the barrel, trunion, and rsb.  I opted to cut the old rivits off and do a weld build. Got the first kit for $115 shipped. I then picked up some replacement parts that had some character and a replacement parts kit to finish the build.
http://img99.imageshack.us/img99/1001/ak4s.jpg
http://pics.gunbroker.com/GB/214351000/214351221/pix490524701.jpg
http://pics.gunbroker.com/GB/214470000/214470247/pix179674134.jpg
http://pics.gunbroker.com/GB/214470000/214470247/pix070361699.jpg
http://pics.gunbroker.com/GB/215280000/215280299/pix008756155.jpg
http://pics.gunbroker.com/GB/215280000/215280299/pix773904462.jpg
http://pics.gunbroker.com/GB/215280000/215280299/pix930820098.jpg
Link Posted: 2/22/2011 6:20:05 PM EDT
[#3]
Now, I wanted a "range beater/battlefield pickup" so I pulled the barrel with RIG and rusted it with bleach.
http://img827.imageshack.us/img827/7483/055qs.jpg
http://img193.imageshack.us/img193/9907/054uwv.
http://img210.imageshack.us/img210/230/056bd.jpg

The second video has a FAIL. What happined was I did not clean all of the grease out of the inside of it before the test, sand and dirt got in the chamber and when it fired it jammed tight and ripped the lip of the casing off. BTW, a ak cleaning rod is to short to tap a stuck round from the chamber.....I eneded up getting a small "sample" snap on screw driver from another shooter. Long story short after 20 minutes of modding it I used it, the cleaning rod, and a rock to knock the stuck caseing out of the chamber.
http://www.youtube.com/watch?v=Ejfe_J0kBNQ
http://www.youtube.com/watch?v=91OFlJ2HUF0

So after we cleared the stuck caseing we cleaned it the traditional way to remove the grit from the chamber.
http://www.youtube.com/watch?v=xsVPlVIKdco

I guess I should have waited till it dried to fire it.
http://www.youtube.com/watch?v=rn6F6ywVxYo
Link Posted: 2/22/2011 6:21:04 PM EDT
[#4]
Needs more paki tape.





Nice job fixing the rifle OP, I wish I could do stuff like that.
Link Posted: 2/22/2011 6:22:16 PM EDT
[#5]
That is pretty f'n cool !
Link Posted: 2/22/2011 6:29:16 PM EDT
[#6]
i welded both of my aks. so far they havent self destructed. you should be fine
Link Posted: 2/22/2011 6:35:18 PM EDT
[#7]
nice, get some Paki tape on it and rock it AFG style.



eta: make your way over the the AK sub forum here where your work will be appreciated :)

Link Posted: 2/22/2011 6:41:22 PM EDT
[#8]
I would love to have some of that tape, cant find it anywhere.
Link Posted: 2/22/2011 6:42:47 PM EDT
[#9]
Quoted:
i welded both of my aks. so far they havent self destructed. you should be fine


I already tried posting over there, the mod deemed my thread lacked technical merrit and locked it.
Link Posted: 2/22/2011 6:50:52 PM EDT
[#10]
Link Posted: 2/22/2011 7:22:54 PM EDT
[#11]
The staples in the handguard are a nice touch.  You should have used a shovel handle for the butt stock for that authentic 'been there, done that' look.
Link Posted: 2/23/2011 4:14:18 PM EDT
[#12]
I'm actually probably going to replace those handguards with a romanian pot belly.
Link Posted: 2/23/2011 4:17:58 PM EDT
[#13]
I built an AK for my buddy that I welded. It was my first one.  That was 3 years ago. He called me the other day to tell me how good it still shot.
Link Posted: 2/23/2011 4:19:35 PM EDT
[#14]
Thrown down the driveway.
Link Posted: 2/23/2011 4:23:45 PM EDT
[#15]
I dig it.
Link Posted: 2/23/2011 4:24:29 PM EDT
[#16]
Me and a friend have been talking about going in togeather and getting a bead blasting/park/hot blueing setup.

This will probably end up being a test gun for blueing.

The only real issue I had with the gun was two of the spot welds failed in the rear trunion (because we were throwing it off a roof top) I drilled out the welds, clamped, and rewelded. I really welded the heck out of it this time, from the top and bottom. The down side is I have to modify its stock, the up side is it wont fail again.....

With the action being clean and the welds fixed I dont expect any future issues with the rifle.
Link Posted: 2/23/2011 4:41:14 PM EDT
[#17]
Cool build. I liked it with the barrel in the white. Please update us when you've finished tinkering with it.
Link Posted: 2/23/2011 4:41:16 PM EDT
[#18]
Quoted:
Thrown down the driveway.


Lolz, I remember that thread

Posted Via AR15.Com Mobile
Link Posted: 2/23/2011 4:54:35 PM EDT
[#19]
Quoted:
Me and a friend have been talking about going in togeather and getting a bead blasting/park/hot blueing setup.

This will probably end up being a test gun for blueing.

The only real issue I had with the gun was two of the spot welds failed in the rear trunion (because we were throwing it off a roof top) I drilled out the welds, clamped, and rewelded. I really welded the heck out of it this time, from the top and bottom. The down side is I have to modify its stock, the up side is it wont fail again.....

With the action being clean and the welds fixed I dont expect any future issues with the rifle.



Nice work OP.  

This thread may turn into something now.
Link Posted: 2/23/2011 5:01:09 PM EDT
[#20]
Quoted:
Quoted:
Thrown down the driveway.


Lolz, I remember that thread

Posted Via AR15.Com Mobile


I've never seen it, does anyone have a link?
Link Posted: 2/23/2011 5:41:56 PM EDT
[#21]
I don't remember the name, but I seem to remember that he was in Florida and was about to go into the USAF at the time. Maybe this will ring a bell for someone here.



Posted Via AR15.Com Mobile
Link Posted: 2/23/2011 5:47:31 PM EDT
[#22]
I still want to see one done with case hardening.
Link Posted: 2/23/2011 6:41:29 PM EDT
[#23]
Quoted:
Quoted:
Me and a friend have been talking about going in togeather and getting a bead blasting/park/hot blueing setup.

This will probably end up being a test gun for blueing.

The only real issue I had with the gun was two of the spot welds failed in the rear trunion (because we were throwing it off a roof top) I drilled out the welds, clamped, and rewelded. I really welded the heck out of it this time, from the top and bottom. The down side is I have to modify its stock, the up side is it wont fail again.....

With the action being clean and the welds fixed I dont expect any future issues with the rifle.



Nice work OP.  

This thread may turn into something now.


Oh, it gets better and better..... You guys must have missed the thread in the AK forum. He recorded the event.

Sixth post down in this thread.
http://www.ar15.com/forums/topic.html?b=4&f=64&t=134555




Link Posted: 2/23/2011 6:45:02 PM EDT
[#24]
Quoted:
Quoted:
Quoted:
Me and a friend have been talking about going in togeather and getting a bead blasting/park/hot blueing setup.

This will probably end up being a test gun for blueing.

The only real issue I had with the gun was two of the spot welds failed in the rear trunion (because we were throwing it off a roof top) I drilled out the welds, clamped, and rewelded. I really welded the heck out of it this time, from the top and bottom. The down side is I have to modify its stock, the up side is it wont fail again.....

With the action being clean and the welds fixed I dont expect any future issues with the rifle.



Nice work OP.  

This thread may turn into something now.


Oh, it gets better and better..... You guys must have missed the thread in the AK forum. He recorded the event.

Sixth post down in this thread.
http://www.ar15.com/forums/topic.html?b=4&f=64&t=134555






I may have just pissed my pants laughing.
The comment's are just as entertaining.
"Barfcom hates it, therefore I love it. Shine on you crazy diamond."
Link Posted: 2/23/2011 6:50:01 PM EDT
[#25]
Quoted:
I don't remember the name, but I seem to remember that he was in Florida and was about to go into the USAF at the time. Maybe this will ring a bell for someone here.



Posted Via AR15.Com Mobile


Napolean_Tannerite

I have no link, it was well before I registered.
Link Posted: 2/23/2011 6:54:43 PM EDT
[#26]
OP,

I believe you have what it takes to be the next great contributor in GD.  You have technical ability, a flair for the absurd, and are willing to document it all in pictures and youtube clips.

Keep doing your thing.  I look forward to your future posts.

Link Posted: 2/23/2011 7:18:21 PM EDT
[#27]
Link Posted: 2/24/2011 10:22:26 AM EDT
[#28]
Quoted:
OP,

I believe you have what it takes to be the next great contributor in GD.  You have technical ability, a flair for the absurd, and are willing to document it all in pictures and youtube clips.

Keep doing your thing.  I look forward to your future posts.



I'll try my best

That video was not ment for this forum, its a running joke on another board I am on.

It all goes back to this picture
http://img339.imageshack.us/img339/4167/093hp.jpg
Link Posted: 2/24/2011 10:24:00 AM EDT
[#29]
Link Posted: 2/24/2011 10:35:16 AM EDT
[#30]
Ya know, its not so gay once you look at it in this POV.

http://img806.imageshack.us/img806/8139/93247953.jpg
Link Posted: 2/24/2011 10:36:17 AM EDT
[#31]
Link Posted: 2/24/2011 10:40:26 AM EDT
[#32]
Guy on the bike looks gay as hell but I do like that bike, and I don't really like bikes.  Videos are funny shit
Link Posted: 2/24/2011 10:48:17 AM EDT
[#33]
I was minding my own business, just surfing GD when all of a sudden I found myself in the middle of a Gay Pride parade.  




Link Posted: 2/24/2011 10:50:16 AM EDT
[#34]
Throwing it down the drive way just done cut it.

You have to throw it off the roof!
Link Posted: 2/24/2011 10:54:47 AM EDT
[#35]
Link Posted: 2/24/2011 11:02:36 AM EDT
[#36]
Link Posted: 2/24/2011 12:03:27 PM EDT
[#39]
Link Posted: 2/24/2011 1:28:06 PM EDT
[#40]
You have to add the rust to get all the different parts looking the same.

Wait until you see the new pictures, Still not done with it but it looks 1000X better than it did.
Link Posted: 2/24/2011 10:59:21 PM EDT
[#41]
I switched it back to the wire stock, The wood was really starting to wear on me.
Link Posted: 2/24/2011 11:19:32 PM EDT
[#42]
Awesome work. If I found a parts kit could I have anyone build it for me? what does that run usually?
Link Posted: 2/24/2011 11:37:05 PM EDT
[#43]
What was wrong with the build before you got it? Those rivets didn't look too good but they looked serviceable.
Link Posted: 2/24/2011 11:48:20 PM EDT
[#44]
The barrel was trashed, it looked like it was beat up when he hammered it out and then it was cleaned up using a dremel tool, The chamber appeared to have been "smoothed" out with a small sanding drum. The factory rsb was broken (from being hammered off) and the gas tube was dremelled to death.  Basically I bought a reciever and a bunch of junk parts. On top of that the origional trunion was cracked and replaced with one from a unknown type of AK.

I could have easily did a rivet build myself but I did not want to invest in the tools for just one build.

Truthfully this is just a project to pass the time until my colt 6933 gets here.
Link Posted: 3/5/2011 12:37:36 PM EDT
[#46]
C'mon, tell the truth....You got that from Century, right?
Link Posted: 3/5/2011 12:47:11 PM EDT
[#47]
That VFG and Hand Guard combo makes it looks like an AMD-65.
Link Posted: 3/5/2011 12:53:03 PM EDT
[#48]




 
Link Posted: 3/5/2011 12:53:54 PM EDT
[#49]
I was going to put up the videos, but they might not be CoC compliant
Link Posted: 3/5/2011 1:03:11 PM EDT
[#50]
Did you just fill the holes with wire until it over flowed?  Did you... aw nevermind.
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