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rncbinc
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Posted: 2/6/2012 10:42:05 AM
[Last Edit: 9/24/2012 10:01:30 AM by rncbinc]

THE IMAGE ABOVE IS A PAID ADVERTISEMENT
Hello all, I am new to the forum so I don't know if this is the right place to post or not. I am doing an M249 SAR, a project I have been looking to do for some time but have just now found the $ and time. I will post pictures during the process for those who are interested and since I never just make one of anything in my shop I will most likely have extra parts and may be able to help out others who are doing a similar build. Ya, I know...what's the point of a semi-auto belt fed! Nothing, it is just for fun and to say I could build one. Plus it looks cool on display and reminds me of my days back in the Corps when I had to lug the SOB around. If anyone has any tips or tricks from their build that they would like to share, by all means post them up. My parts kit is inbound as well has my blueprints so I will post when they get here. I think they will be paper copies so I will put them into Autocad for easy changes. Budget for the project is $6K

Side note: I thought it might be interesting to keep a running total of the cost to date: $5656.00
FN Blueprints and factory weld specs-
Reciever Channel and Gas Tube Suport shipped- $172.00
Complete parts kit, used condition shipped- $3026.00 (Not as complete as I thought, but odd part will re-sell)
Trunion, 3 rail set and rear bridge- $754.00 (Rear bridge was a flat not bent so that goes into the re-sell pile too)
Bridge, Pintle mount, Trigger mount and a bag of pins, springs and screws $375.00
New Bi-pod (other one was for an M240 which I hope to resell for $200+) $130.00
Trade in FA operating group for upgraded SA operating group $250.00
Another batch of small parts $200.00
Sale of extra parts -$400.00
Heat treatment trunnion-$45.00
Additonal Top Cover for parts, some will re-sell $348.00
Replacement Rail, Trigger Pack and Bushing $502.00
Picatiny Rail stock $25.00
Norrels Moly Resin Finish $29.00
Sale of extra parts $100
2nd Barrel $300
Another new Bi-pod $200
Sale of more extra parts $200
M4A1
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Posted: 2/6/2012 2:33:26 PM
Looking foroward to your pictures.
jestertoo
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Posted: 2/6/2012 2:36:59 PM
Needs a slidefire type stock.
albatrossarmament
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Posted: 2/7/2012 8:05:01 AM
Loving the idea! Keep us posted with pics and developements.
shade_1313
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Posted: 2/8/2012 1:42:51 AM
Tag, this is relevant to my interests.
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Posted: 2/8/2012 10:46:34 PM
Originally Posted By shade_1313:
Tag, this is relevant to my interests.


This.
When the larueminati find this op will feel like a pizza delivery boy wearing a Stormfront t shirt making a delivery to a Nation of Islam meeting. - Aimless
abpt1
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Posted: 2/8/2012 11:06:27 PM
Any Pics?
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rncbinc
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Posted: 2/13/2012 5:21:56 PM
Well the first of many parts have arrived, channel and gas tube support. No prints yet so I can't check the specs on the receiver channel to see if they are off or not. I look like I will have to do a bit of machining on the channel and I am still undecided if I will do a true M249 or an Mk46. I think that will depend on if I can find a magazine feed weldment or not. Finally found a supplier for trunnion and rear bridge but waiting on more funds.

MotherDearest
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Posted: 2/21/2012 4:23:02 PM


TAG
Thanks to a broke-leg, buckwild SGT of Marines for the membership.

/thread

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rncbinc
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Posted: 2/23/2012 8:13:18 PM
More parts have arrived. Looks ok...some parts need to be refinished and I will need the guts for the top cover but it is getting down there.

101ABN327
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Posted: 2/25/2012 7:21:04 AM
I'm looking for a railed top cover. Do you have a supplier for these?

Great project BTW!! I love the 249.

101
rncbinc
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Posted: 2/25/2012 8:41:58 AM
I see a few from time to time on Gunbroker in used condition, but US Machinegun Armory will have them at retail $620.00 I think. I just bought the rest of my receiver parts from them, they are great folks.
WI57
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Posted: 2/25/2012 11:10:38 PM
Thats going to be one cool SBR.
Its not the guy that walks in with a gun and says he is going to start shooting that you have to worry about.
Its the guy that just walks in and just starts shooting.
1stID
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Posted: 3/1/2012 11:09:32 PM
Awesome. I'd love to have a SAW. Good luck on the project.
fortydelta
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Posted: 3/1/2012 11:35:30 PM
This shall be tagged.
If you want to laugh at somebody, try laughing at the sheep out there who go to the mall unarmed trusting in me to stand guiard over their lives like a God. -- Gecko45

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Hotty Toddy!!
stg45
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Posted: 3/2/2012 1:17:42 PM
Will you be going with striker or hammer fired?
rncbinc
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Posted: 3/3/2012 12:35:52 PM
Most likely hammer fired. USMGA has a proven design and the parts not any more expensive than regular FA parts. The weld-up will start after I finish machining the channel. I have to study my prints a little more as I will be leaving out alot of cuts need for the M249 MG and only using what I need for the design.
rncbinc
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Posted: 3/16/2012 2:26:32 PM
[Last Edit: 3/16/2012 2:27:57 PM by rncbinc]
OK I have been working on converting the metric prints to english cad and I have this so far.







Note the lack of a cutout for the trigger housing group due to that SA part has not arrived so I could not measure to fit. I may omit the OP Spring Guide notches at the rear of the receiver as I will not need them for SA version.
I have also left out the magazine feed on the advise that it is more trouble than it's worth. The receiver channel I got was not bent to FN spec's but it will do.
rncbinc
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Posted: 3/18/2012 10:32:36 AM
Here is a few more pictures of the parts and fitting process. I was ready to start cutting the receiver channel today but the motor on the mill died after 12 years so I have to order a new one Monday. Still waiting on more parts but it looks like it will weld up fine.



















Dawg180
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Posted: 3/18/2012 7:41:32 PM
I am impressed by your skill and determination on this, definitely will be following this thread!
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Beretta96Inox
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Posted: 3/19/2012 2:01:45 AM
You are awesome.

Seriously, what a cool project, best of luck.
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Posted: 3/19/2012 8:57:06 AM
This is looking great
TCBA_Joe
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Posted: 3/19/2012 9:14:36 AM
Tagscribe

Looks awesome.
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rncbinc
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Posted: 3/19/2012 9:20:48 PM
Here is a few more pics...more parts! Sweet. Just a rough layout to get an idea of the finished product. The fire control group will be SA not the FA pictured, but you all get the idea. All of the receiver parts have arrived. New milling machine motor should be here Wed. so Thur or Friday is cutting time. Top cover guts are still proving to be a pain to get...good things come to those who wait I guess. Nooooooooo I want my parts now! Sorry, I am getting really excited about this build. Realisticly it is still a few months from finished but it looks more like a gun than a pile o' parts now.



NUcadet07
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Posted: 3/19/2012 9:34:05 PM
Have you SBRd it yet or are you going to get a long barrel for it? I love this project, please keep the updates coming.
rncbinc
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Posted: 3/19/2012 9:44:34 PM
I'm going to blind pin then spot weld the flash supressor on to get 16 1/4" from the current barrel. I may register it later as a SBR but I hate to pay another $200 tax when there is such an easy work around. Plus all my other Class 3 paperwork took forever and a day to come back. It would look cool with my 5.56 supressor attached too. But that's a while down the road.
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