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Taccom firing pin (with some file work) and taccom bolt spring installed. Did not resolve problems. So I Installed weaker powered JP red trigger and hammer springs and was functioning marginally better, enough to notice that this helped, so I put a 20deg bend on each leg of the hammer spring to lighten further and that's where i'm at now. truthfully, I don't know why that helped, but it did. I guess it 'slowed down the hammer' or something? Should I bend the legs more?
It runs strings somewhat consistently but has a few f2f per mag. Same issue: it stops with a f2f, hammer has fallen, light primer strike.
Where do I go from here? Gorrilla ball detent mod? That's going to be a tuff mod for me, but i'll try if required. Please advise if there is something I can try before that.
eta: sear is tripping correctly, I don't think I need to adjust that. When manually cycling in auto, holding the trigger, it drops the hammer almost exactly when the bolt is fully closed. When manually cycling, the extractor will keep it from closing, and when pushing the forward assist, it trips after the extractor gets out of the way. I imagine that's as good as it gets timing wise, but color me ignorant about these things.
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Welcome to the wonderful, frustrating world of M16/22LR.
Mechanical function checks don't tell you anything about the actual operational cycle of the machinegun, other than that things are not so grossly out of spec as to prevent them from working at all. The state of the art with 22LR has advanced enough that most get 100% reliability, or near enough, with most kinds of ammo, in SEMI AUTO, and adjusting for full function in semi auto is easier, because you can run a too-light hammer spring to help cycle weak ammo, and don't have to worry about bounce with the slower temp of semi automatic fire
Full auto is another world altogether...
So first make sure things are running ridiculously well in semi auto, find the ammo you like that seems to cycle nice and crisp and you can get off full mag quick-fire strings of relatively rapid semi auto shots. If you can do that, you're not going to be having short stroking, or extraction or ejection problems.
Having thus mastered the semi auto firing cycle, we look to tuning it for full auto. Here's where things get tricky. It's not enough that the bolt trips the auto sear and lets the hammer go, there's a window in which it has to release the hammer.
Ideally this is such that the hammer arrives at the back of the bolt EXACTLY as it touches forward into full battery.
If it gets let go too early, it hits the back of the bolt, wasting its energy before the firing pin has presented to be struck, and you get a light primer strike, bolt forward on an unfired round.
If it gets let go too late, the bolt has a chance to recoil/rebound from impacting the chamber insert or barrel collar, and you get the same thing, but from a different cause - the bolt has rebounded rearward, masking the firing pin, and the hammer wastes its energy on the back of the bolt instead of the firing pin.
The debounce weight is intended to stop bolt bounce from late sear timing, by extending the window, or providing a second window, where the debounce weight has pushed the rebounding bolt back into battery, so the hammer gets a clean strike at the firing pin.
Aggravating bolt bounce is the fact that the conversion frame can move within the upper, and even a little bit of movement is robbing energy from the hammer and complicating the clean strike window for the hammer to hit the firing pin nice and square. The TACCOM pressure plug is meant to help minimize this (it doesn't entirely eliminate it), as are solutions like the CMMG locking collar, and some other things people have tried.
To figure out what needs to be done to the timing, I recommend getting a high speed video camera and capturing the firing cycle, which will help you to know if your sear timing is late or early, and if it's late, then maybe there will be other ways to tune the debounce weight, rather than solely relying on adjusting the sear timing somehow.
Here's an example I took of my CMMG kit in full auto fire with a Casio Exilim HS camera. The kit has no locking collar installed, and is using an early pressure plug-like solution to put extra pressure on the kit frame trying to keep it stationary. Not playing in my preview, so hopefully it'll be good to go after I press submit.