Sig's directions were really clear - put it back in the original (plastic) gun case with factory mag, put that in an unmarked box and take it to the main FedEx facility in my area with the printed shipping label. I actually called Sig customer service back and asked about the insurance, they told me they covered it. No requirement to declare the contents...
Sig's return shipping is also via FedEx, has to be to your residence only, and requires an adult signature . No FFLs or business locations. They get real specific about how many attempts FedEx will make and how long they'll hold the property.
Edit: went back to double check the shipping directions and there is no mention of declaring the contents. Guy at the FedEx location didn't ask, and I didn't tell... In any event the transaction went well, it was delivered to Sig at 1330 yesterday afternoon.
Wow, did I misread one thing. I thought it said the turnaround for routine repairs and maintenance was three to four days. That's actually three to four WEEKS
Great, looks like I'm carrying a two and a half pound VBOB on my hip for a month...