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I took another look and the spring was angled inboard instead of plastered up against the side of the frame. I pushed it over and it's staying put, so now a trip to the range next weekend is in order.
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Yep, when you install the spring, you have to make sure it's seated against the frame. It's easy 'not' to do.
And it will cause this type problem.
I had same problem and did not seat one of my gen 2's that I bought
from AIM a few years back. I got two of them, and dis-assembled to clean them up.
One would not cycle correctly and lock at different times during shooting.
The lock spring was the issue. Come to think of it, made it hard to get
the pin back in as well.
I think it's (lock spring) either not seated correctly or, it's your thumb. But, if it is your thumb, seems like
it would be same, and seeing hiccups at different times rather than just the last round. So, it goes
back to spring with my rationale of trouble shooting.
Was the pin hard to get back in?