Quoted:
How often should the carbon be cleaned off of a BCM bolt assembly?
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Before it becomes a problem.
Quoted:Is it possible to have a malfunction if if there was too much carbon on the bolt assembly?
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Well, it is not possible to have a malfunction if the bolt is clean....(assuming the things works in the first place.)
There are several reason why you should periodically clean firearms...
1) They make less of a mess in your house if they are not dripping oily gunk all over the place.
2) They may work just fine dirty, but you know 100% that they work clean.
3) MOST IMPORTANT - It gives you a chance to inspect all the parts for wear, damage, and other evidence of impending failure. This is why I have a pile of brand new unused spare replacement part, I don't just replace things because they have a few thousands rounds on them. And generally speaking things don't develop cracks or wear in a hundred rounds or so. Unless you shoot an awful lot per session, you should see problems before they become failures.