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OK. So have done some research and more shooting and what I am coming up with is the bore is not concentric to the od of barrel. So when mounting the barrel to upper it measures true to od but the actual bore is pointing up. So I must have gotten a bad barrel? Is there anything I can do to fix this. And I have access to a machine shop so I can do my own work.
Thanks for all the input guys. Been a big help.
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Live center between the chamber (not the barrel extension) and the muzzle crown, then indicate the barrel extension to see just how far out of concentric it is to the bore line.
The huge one here is the mating surface of the barrel extension flange to the face of the upper receiver barrel extension socket!!!!
So my quick break down, I will mandel the upper receiver in a lathe, then adjust the chuck until I have the upper receiver rail running concentric to the bed. From here, the upper receiver barrel socket can be trued so the upper receiver will be aiming the installed barrel the same as the upper receiver rail or sights.
Once the upper receiver barrel socket is trued and ready to go,
Then it's time to attack the barrel.
So barrel between centers, quick chuck to make sure that the barrel is not bent/straighten if needed, we start with seeing how concentric the barrel extension is to the bore line. The huge one to check here is the flange on the barrel extension, and if need with only being off a few thousands of an inch, it can be faced to get concentric. As for the long section of the barrel extension, it can be turned if needed, and when the barrel is installed, some loctite used for bedding to fill the voids between it and the inside of the barrel extension socket.
note, if the barrel extension is say .010" out or greater from the bore line, then call the barrel defective and it needs to be replaced. Hence you could square up the outside of the barrel extension, but touching the inside of the barrel extension lugs to get them back on square from being that far out, will end with the head space too long instead. So few thousands and the bolt will not have a problem with this due the slop between it and the carrier that allows for the slight adjust. .010" or more, nightmare going on with the bolt that is does not have that kind of slop to deal with, and your fitting a lost cause instead.
Once the barrel extension has been resolve, then it time to check the muzzle shoulder.
So round stock in the bore to indicate off, and now get the muzzle section of the barrel running true in the chuck.
Now you can indicate the threads to see just how out of concentric they are to the bore, and even how out of concentric the FS thread shoulder is out to the bore as well. The thread being slightly out verses the bore is not the end of the world/deal breaker for a production barrel, since you can open the bore in a FS so resolve that, but its the back shoulder of the threads that may need to be squared to the bore so when the FS is installed on the barrel, it not cocked against the bore line instead. If a Brake or Suppressor is to be used, and the threads are not concentric to the bore, then either the barrel is rejected, or the threaded section cut off to re-thread the barrel correctly instead.
Lastly, depending on the type of crown and how much turning you are going to do with the muzzle supported with a live center, if you are not planning of re-crowning the muzzle Live center will peen the crown when turning is being done), don't use the live center for support, but a steady rest instead. Hence, break out some round stock, thread it 1/2-28 to thread onto the barrel threads, turn it so it's OD is concentric to the bore with it threaded on to the muzzle threads tight, and you can use the steady rest on it (instead of the live center in the muzzle) for the barrel extension clean up work..