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I traded a problematic RRA for a new 20" FN 15 a few weeks ago. I'm thinking about putting a new chf barrel on there and a free float rail. Do you guys have a recommendations to make this as solid as possible? Any parts I might need to do this beyond the obvious? Possible conflicts in hardware? The is my first barrel related mod.
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I second keeping the barrel. You will not likely realize the differences of a CHF barrel vs the stock FN button rifles barrel. Don't get caught up in the CHF hype.
Evaluate the barrels accuracy with quality ammunition after you free float it and then decide if you need a new barrel. In a semiautomatic you are not likely to push that gun to an level where you would notice a benefit to CHF in the due course of the rifles operational life.
As far as the FF rail: I recommend a traditional tube type FF rail as they seem to be exceptionally strong. Something like the now old Larue 12.0 or the armalight quad rail. These rails employ a steel barrel nut and while they may appear outdated... They are extremely strong.
A AMU shooter reveiled to me in a personal IM exchange that he did not recomend the DD style free float rails with the "bolt up" system due to the bolts shearing from sling torque. He and several other shooters replaced the DD units with the old armalight quad rail.
So while thats not a personal experience, it was enough to keep me away from the DD rail on a 20 inch build. If you think about it the sling swivel mounted all the way at the end of the rail would put a tremendous amount of leverage on the mounting system and hence sheared bolts on DD rails.
The traditional tube quad rails place all the stress of torque on the receiver since the quad rail and barrel nut are tightly mated to each other.
Tube systems such as the Larue, armalight, and the new giessele quad rail would be your best bet for free floating a 20.