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I am looking at getting the DEF 10 and adding one of the Armalite free float handguards. In 2nd grade terms, what is involved in installing the handguard? What tools will I need? What parts do I need to purchase?
Thanks,
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You'll need to buy the Armalite freefloat handguard and a low-profile gas block (set screw type) like
this one from Brownells (0.750").
Tools:
- bench vise
- AR10 action block or Reaction Rod-type product
- AR10-size barrel nut wrench to remove the factory DEF10 barrel nut
- gas tube roll pin punch (5/64")
- hammer
- 1/2" wrench to remove the muzzle device
- 1-3/8" wrench or crowfoot wrench with foot-lb torque wrench (recommended)
- set of hex keys or bits
- anti-seize compound (like Aeroshell 33 MS)
You'll need to put your DEF10 upper into the action block/bench vise and use the 1/2" wrench to spin off the flash hider. Pull off the crush washer as well.
The gas block comes off by loosening a couple of hex bolts. Remove the handguard cap as well. Use the gas tube roll pin punch to remove the gas tube roll pin and pull out the gas tube from the gas block.
Use the barrel nut wrench to spin off the DEF10 barrel nut. This may take some effort - make sure you're torqueing exactly perpendicular to the nut or you'll round off some of the nut's teeth. Remove the barrel nut/delta ring assembly from the barrel - it should just slide off the muzzle end.
Spread some anti-seize onto the inside of the Armalite freefloat handguard barrel nut and thread it hand tight onto the receiver over the barrel. Use the 1-3/8" wrench and torque to 50 ft-lb (or about a quarter turn past hand tight if no torque wrench).
Insert the gas tube into the low profile gas block and tap in the roll pin using the roll pin punch. Slide the gas block onto the barrel and line up the gas tube so everything is exactly straight. Make sure the gas block is about 1/16" off the barrel shoulder to account for the width of the (now missing) handguard cap and tighten the set screws with a hex wrench.
Slide the handguard over the barrel nut, follow instructions to tighten the bottom bolts. Should be super-easy. If you want, you can put blue Loctite on the bolts.
Spin the flash hider and crush washer back onto the barrel and tighten using 1/2" wrench. You're not supposed to re-use the crush washer, but it should be fine if you're shooting under non-combat conditions.
That's the whole thing. If you want you can use a jig to dimple your barrel for the low profile gas block set screws, but this is not necessary unless you're looking for that extra reliability.