"Mil-spec only" guys need not read further, this is not for you.
I started out trying to build a carbine with maximum reliability and minimal maintenance. I was going to stick with a standard 16 midlength carbine, but it's evolved to a lot more than that. I ended up with many parts that can be considered "newer technology" compared to most standard builds. I only did this if I thought the part gave a real tangible performance (or maintenance) gain, and not just ones that look pretty in my mind.
Colt upper receiver (cerro forge)
SLR rifleworks 13" rail, factory cerakoted OD
KAC SR-15e3 mod 1 barrel
KAC intermediate gas system, double pinned
KAC SR-15e3 Bolt
JP FMOS bolt carrier
JP one piece gas ring
Rainier raptor
Precision armament AFAB
KAC micro BUIS
Aimpoint T1 2 MOA on larue mount
FTW carbine sling
Surefire scout M600 on haley stategic mount
Colt 6920 lower receiver
Colt SOCOM ambi safety
Geisselle SSA-E
Norgon ambi mag catch.
Vltor A5
Vltor A5H0 buffer
Sprinco green spring
This one shows the double pinned intermediate gas block.
SR-15e3 bolt on the JP carrier. Runs smoother than the KAC carrier and cleans easier. Some people may call this blastphemy.
What I ended up with is by far my favorite rifle. It is extremely soft shooting and handles great. I considered replacing the SSA-E with the 3-gun trigger, but that may speed up the trigger pull a little too much. As it stands, I can get a decently aimed shot off as quickly as I pull the SSA-E. I shot a friend's 3G rifle last weekend and I was not able to get back on target by the time I pulled the 3G trigger again.
As far as this rifle goes, I don't think I will be making any additional changes. I considered a KMR as it follows the lines of the build being of a non-standard material, but I really don't feel like taking off the pins on the gas block again.
I actually finished this a while ago, but wanted to make sure it was well tested. As of now, I have 11k rounds through this rifle. The only stoppages were:
1. At around 7k rounds, it started stovepiping the first shot after a thorough cleaning. I found at that this was due to the ejector spring not keeping up with the upgraded e3 extractor and springs. I replaced the ejector spring with a stronger CS Tubb spring and haven't had a problem again. 2. When tuning the A5, I had a few hiccups while looking for the best spring/buffer combo but with this setup, it's been good for 3k rounds.
So in 11k rounds, the only part that's worn out and needed replacement has been the ejector spring, everything else is going strong. Granted the buffer system and spring were replaced at 8k rounds, but the carbine spring was fine before I did this.
In the end, it would have been about the same price and much less hassle to have just bought a complete KAC, but I didn't start the build intended to end up like this. And this way I can call this rifle completely me custom build. I doubt anyone else has one like this.