I bought my 45 DAO a few years ago. I had no problems with FMJ ammo but using Black Talons it would not feed at all. They would nose dive into a part of the frame on both sides of the feedramp. The front of the bullet would'nt even make it to the feedramp
So I trimmed back the excess material, which to me, looked like it should have been removed at the factory. After that was removed the bullet would then make it to the feedramp but, of course, the feedramp was at the wrong angle. It was a bit too steep & the round would bottleneck almost every time.
So, fortunately the Dremel tool was still out so I changed the angle & polished the hell out of it & now it runs like a champ on any ammo I feed it.
Of course the other option I had, & so do you, is to send it back to the factory & let them fix it. That would have been easier for me but the tinkerer in me said, naaaahhhhhh!!
I don't know if this helped you or not but it might give you some ideas on what else to look for.
ColtShorty
GOA KABA COA JPFO SAF NRA
"I won't be wronged, I won't be insulted
and I won't be laid a hand on. I don't do
these things to other people and I require
the same from them."