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Posted: 1/13/2015 10:37:32 PM EDT


What could possibly go wrong?


Link Posted: 1/13/2015 10:45:14 PM EDT
[#1]
That's pretty cool.
Link Posted: 1/13/2015 10:45:37 PM EDT
[#2]
Do it. Really.
Link Posted: 1/13/2015 10:47:30 PM EDT
[#3]
Get to work!
Link Posted: 1/13/2015 10:49:00 PM EDT
[#4]
There's an episode of James May's Man Lab where they build one.  Looks kinda fun.
Link Posted: 1/13/2015 10:49:04 PM EDT
[#5]
Quoted:


What could possibly go wrong?


http://www.youtube.com/watch?v=hHD10DjxM1g
View Quote

Link Posted: 1/13/2015 10:50:04 PM EDT
[#6]
Nice father son project OP!  Be very careful and wear proper PPE, molten metal is not something to fuck around with and doesn't play well with water, especially molten steel.



<--  Engineer at a steel foundry
Link Posted: 1/13/2015 10:51:51 PM EDT
[#7]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Nice father son project OP!  Be very careful and wear proper PPE, molten metal is not something to fuck around with and doesn't play well with water, especially molten steel.

<--  Engineer at a steel foundry
View Quote




What sort of PPE would you recommend....say, like for a foundry newb?

ETA:  Does that design look safe to you?


Link Posted: 1/13/2015 10:52:06 PM EDT
[#8]
Quoted:


What could possibly go wrong?


http://www.youtube.com/watch?v=hHD10DjxM1g
View Quote


Looks fun
Link Posted: 1/13/2015 10:52:19 PM EDT
[#9]

Link Posted: 1/13/2015 10:52:48 PM EDT
[#10]


I see your mini metal foundry and raise you a soup can forge.








 
Link Posted: 1/13/2015 10:54:03 PM EDT
[#11]
Invest in quality protective gear for the both of you, and don't forget to post pics!
Eta- I would recommend at minimumleather boots, full leather welding gloves, leather apron and sleeves, safety glasses and a face shield.
Link Posted: 1/13/2015 10:54:15 PM EDT
[#12]
video no workee...
Link Posted: 1/13/2015 10:55:38 PM EDT
[#13]
ost
Link Posted: 1/13/2015 10:56:19 PM EDT
[#14]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
video no workee...
View Quote



Works for me.


Link Posted: 1/13/2015 10:58:23 PM EDT
[#15]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
What sort of PPE would you recommend....say, like for a foundry newb?



ETA:  Does that design look safe to you?





View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:



Quoted:

Nice father son project OP!  Be very careful and wear proper PPE, molten metal is not something to fuck around with and doesn't play well with water, especially molten steel.



<--  Engineer at a steel foundry


What sort of PPE would you recommend....say, like for a foundry newb?



ETA:  Does that design look safe to you?





At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.

 



The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.






Link Posted: 1/13/2015 10:58:45 PM EDT
[#16]
Link Posted: 1/13/2015 10:59:57 PM EDT
[#17]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.  

The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.


View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Quoted:
Nice father son project OP!  Be very careful and wear proper PPE, molten metal is not something to fuck around with and doesn't play well with water, especially molten steel.

<--  Engineer at a steel foundry




What sort of PPE would you recommend....say, like for a foundry newb?

ETA:  Does that design look safe to you?


At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.  

The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.





Any recommendations?



Link Posted: 1/13/2015 11:00:22 PM EDT
[#18]
At least he wants to do something cool like that than plastered to his phone or xbox/playstation.

Link Posted: 1/13/2015 11:03:04 PM EDT
[#19]
My 14 year old son...

I love how that's an excuse.

My 4 year old needed a quad copter for Christmas for her gross motor skills.  
Link Posted: 1/13/2015 11:03:13 PM EDT
[#20]
So, you put the crucible in and add the charcoal around it, light and blow into pvc for more heat?

Would this crucible be ok for lead bullet casting?

Txl
Link Posted: 1/13/2015 11:03:14 PM EDT
[#21]
Is he really picking up that hacksaw crucible with a set of salad tongs?
Link Posted: 1/13/2015 11:04:56 PM EDT
[#22]
Ive been saving my cans for a month or so. I'm going to do this with the kids in the spring
Link Posted: 1/13/2015 11:06:05 PM EDT
[#23]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
Any recommendations?
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:



Quoted:


At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.  



The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.











Any recommendations?
http://www.budgetcastingsupply.com/mobile/Product.aspx?ProductCode=5002

 



Phone is not wanting to hotlink tonight.  
Link Posted: 1/13/2015 11:06:22 PM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Is he really picking up that hacksaw crucible with a set of salad tongs?
View Quote



Yeah, he is.

I saw that too.

Link Posted: 1/13/2015 11:06:56 PM EDT
[#25]

Discussion ForumsJump to Quoted PostQuote History
Quoted:


So, you put the crucible in and add the charcoal around it, light and blow into pvc for more heat?



Would this crucible be ok for lead bullet casting?



Txl
View Quote
Yes but not ideal by any means.

 
Link Posted: 1/13/2015 11:07:44 PM EDT
[#26]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
My 14 year old son...

I love how that's an excuse.

My 4 year old needed a quad copter for Christmas for her gross motor skills.  
View Quote



He actually did ask to do it.

I asked him what he wanted to do with molten aluminum.

He hadn't really gotten to that part of the thought process yet.

Basically, he's a teenager and it's fire.  So....



Link Posted: 1/13/2015 11:07:58 PM EDT
[#27]
That's awesome!
Link Posted: 1/13/2015 11:08:27 PM EDT
[#28]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
Yeah, he is.



I saw that too.



View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:



Quoted:

Is he really picking up that hacksaw crucible with a set of salad tongs?






Yeah, he is.



I saw that too.



I would recommend a set purpose built tongs to pick up an actual crucible but they start at around $200

 
Link Posted: 1/13/2015 11:08:38 PM EDT
[#29]
DIY 20% lowers?
Link Posted: 1/13/2015 11:09:13 PM EDT
[#30]
Cast jewelry or small parts.

Remember splash apron, gloves and face shield for both of you.
Link Posted: 1/13/2015 11:09:14 PM EDT
[#31]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
http://www.budgetcastingsupply.com/mobile/Product.aspx?ProductCode=5002  

Phone is not wanting to hotlink tonight.  
View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
Quoted:

At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.  

The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.





Any recommendations?



http://www.budgetcastingsupply.com/mobile/Product.aspx?ProductCode=5002  

Phone is not wanting to hotlink tonight.  




Any preference?

Link Posted: 1/13/2015 11:10:20 PM EDT
[#32]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
My 14 year old son...

I love how that's an excuse.

My 4 year old needed a quad copter for Christmas for her gross motor skills.  
View Quote


Sweet, mine needs a Cherokee to lift and wheel
Link Posted: 1/13/2015 11:12:39 PM EDT
[#33]
Discussion ForumsJump to Quoted PostQuote History
Quoted:



He actually did ask to do it.

I asked him what he wanted to do with molten aluminum.

He hadn't really gotten to that part of the thought process yet.

Basically, he's a teenager and it's fire.  So....



View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
My 14 year old son...

I love how that's an excuse.

My 4 year old needed a quad copter for Christmas for her gross motor skills.  



He actually did ask to do it.

I asked him what he wanted to do with molten aluminum.

He hadn't really gotten to that part of the thought process yet.

Basically, he's a teenager and it's fire.  So....






Make some castings of fire ant mounds.



Fire Ant Aluminum Castings - You Tube
Link Posted: 1/13/2015 11:14:45 PM EDT
[#34]


Discussion ForumsJump to Quoted PostQuote History
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Discussion ForumsJump to Quoted PostQuote History
Quoted:





Quoted:




Quoted:




Quoted:




At minimum 100% cotton clothes, leather gloves and shoes/boots and safety glasses.  A fire resistant jacket (green jacket) and a full face shield with welding gloves would be better.  Should be able to pick them up anywhere that sells welding supplies.  





The design looks good.  Only thing I would change is using an actual crucible vs the fire extinguisher bottom.  they can be found online or eBay pretty cheaply.

Any recommendations?
http://www.budgetcastingsupply.com/mobile/Product.aspx?ProductCode=5002  





Phone is not wanting to hotlink tonight.  



Any preference?





http://cdn3.volusion.com/wftqr.paqko/v/vspfiles/photos/5002-2.jpg
The smallest "A" shape clay graphite one (left one in the pic). Follow the instructions to temper it!  They are kind of like a beer bottle, can take quite a bit of abuse until you hit them just the right way...  


 
Link Posted: 1/13/2015 11:16:04 PM EDT
[#35]
Good for you.  I say get that project going.

Link Posted: 1/13/2015 11:17:18 PM EDT
[#36]
http://www.backyardmetalcasting.com/ has a bunch of information about this sort of thing. Waste oil burners, furnaces, crucibles, aluminum, bronze, iron casting, etc.
Link Posted: 1/13/2015 11:17:23 PM EDT
[#37]
That will impress the band girls.
Link Posted: 1/13/2015 11:17:27 PM EDT
[#38]
Look around for ideas on simple things to cast.  Lost wax or lost foam can be done pretty easily with simple materials and turn out well.  
Link Posted: 1/13/2015 11:17:57 PM EDT
[#39]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

The smallest "A" shape clay graphite one.  Follow the instructions to temper it!  They are kind of like a beer bottle, can take quite a bit of abuse until you hit them just the right way...    
View Quote




Great.  Thanks for the help.

All I need to do now is not let Mrs Reno figure out that this could be dangerous.  



Link Posted: 1/13/2015 11:19:44 PM EDT
[#40]
That is very cool.
Link Posted: 1/13/2015 11:21:17 PM EDT
[#41]

Discussion ForumsJump to Quoted PostQuote History
Quoted:
Great.  Thanks for the help.



All I need to do now is not let Mrs Reno figure out that this could be dangerous.  
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:



Quoted:



The smallest "A" shape clay graphite one.  Follow the instructions to temper it!  They are kind of like a beer bottle, can take quite a bit of abuse until you hit them just the right way...    

Great.  Thanks for the help.



All I need to do now is not let Mrs Reno figure out that this could be dangerous.  
No problem!  It's pretty safe if you're smart about it.  Just don't let her know you duct taped her hair dryer to the air pipe to run the furnace

 
Link Posted: 1/13/2015 11:24:00 PM EDT
[#42]
That is awesome.   Keep us updated.

Link Posted: 1/13/2015 11:25:24 PM EDT
[#43]
Link Posted: 1/13/2015 11:26:57 PM EDT
[#44]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That is awesome.   Keep us updated.

View Quote




Link Posted: 1/13/2015 11:27:30 PM EDT
[#45]
I would totally make one of those and cast things if I had a proper yard.
Link Posted: 1/13/2015 11:30:27 PM EDT
[#46]
Discussion ForumsJump to Quoted PostQuote History
Quoted:



He actually did ask to do it.

I asked him what he wanted to do with molten aluminum.

He hadn't really gotten to that part of the thought process yet.

Basically, he's a teenager and it's fire.  So....



View Quote View All Quotes
View All Quotes
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Quoted:
My 14 year old son...

I love how that's an excuse.

My 4 year old needed a quad copter for Christmas for her gross motor skills.  



He actually did ask to do it.

I asked him what he wanted to do with molten aluminum.

He hadn't really gotten to that part of the thought process yet.

Basically, he's a teenager and it's fire.  So....





Cast AR15 receivers?
Link Posted: 1/13/2015 11:31:03 PM EDT
[#47]
I'm interested in this too!  Any ideas of what to cast?  
Link Posted: 1/13/2015 11:33:23 PM EDT
[#48]
Looks like a good way to accidently burn your dick off.
Link Posted: 1/13/2015 11:34:42 PM EDT
[#49]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I'm interested in this too!  Any ideas of what to cast?  
View Quote



So far he just wants to melt down aluminum and pour it into cupcake pans.

So - I guess we'll have aluminum cupcakes.


Link Posted: 1/13/2015 11:34:44 PM EDT
[#50]
Step one build foundry

Step two steal Forrest Gump wax figure from museum

Step three lost wax casting of tom hanks

Step 4 army of aluminum Forrest Gumps

Step five ???

Profit.
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