Original thread got archived.
Well it's all done. Wanted to say thanks to everyone who provided advice. It was all useful and helped a lot. I ended up using about 1800 ft of 12-2 and some 12-3 for fans. 6-3 for the range and 10-3 for the dryer. It took me 7 18 hour days, 4 of which I had someone helping me. I'm currently repairing drywall and painting. I'm exhausted and have to move this weekend so that will be interesting
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If anyone is thinking of doing this, I ended up spending around $3500 on wiring, outlets, switches, fixtures, and tools. An electrician would have cost me around $15k. Some of the tips I would give are
- don't be afraid to cut another hole if it makes life easier
- cable lube is actually useful
- buy cheap electrical tape for the pulling, use good (super 88 in my case) tape for finish work
- those vibrating tools are very good for accurate cuts on drywal, but dusty
The cringeworthy things we found were
- hidden, drywalled over junction boxes
- lots of singed wires, likely from shorting to the metal boxes when the old insulation cracked because of how the wires were stuffed in the box
- one melted metal outlet box
- a staple through a wire in the attic that has no doubt been there for 50 years
- almost every outlet had originally been installed by putting the aluminum wires into the plug ports in the back (all outlets say no Al
), the. When they pigtailed, they cut those and used the side screws leaving the hot aluminum hanging out in metal boxes
- 2 pairs of circuits run to the back of the house with 10-3 Al but were split circuits sharing a neutral without paired breakers, so there was a hot neutral. This was apparently legal in 1968 when installed.
- and my favorite, someone put up a ceiling fan using the original light box in the living room. The only thing holding the weight was one 2" screw into a 2x6
Honestly most of the issues we found were not due to the Al or the connections, but other stupid shit people had done. All in all I'm very happy we did this before moving in. Makes me feel a lot better. Now I'm going to be adding some new circuits in the garage with more lighting and adding some exterior lights. Will need to have my panel upgraded in the next couple years, but with our newly organized box, should be a piece of cake.