Ok, finally had a few minutes to put the pictures together. I bought a Central Boiler 5036. The model number means the firebox is 36 inches wide and 50 inched deep. It holds a little less than 200 gallons of water. I started researching them a while back but had a hard time deciding which manufacturer to go with. It is really not a boiler. The water never reachs boiling and it is not a closed pressure vessel. There is a vent at the top of the tank.
Benefits I believe made Central Boiler the best choice for me.
1. Only 1 supply and 1 return line.
2. Only 1 pump needed.
3. No artificial draft fan. (From comparing mine to a neighbors, I believe mine uses less wood). This one has a natural draft.
4. Smoke exhaust comes out of the back of the stove. Not up through it. If it needs replacing, just remove it from the rear of the firebox.
5. Much larger firebox than other manufacturers. Mine is twice the size of my neighbors Taylor. I can put much larger pieces of wood in it.
6. Thermal pex pipe. Much less heat loss than other manufacturers pvc with insulation wrapped around the pipe. Look at the pics for a description.
7. Hot water heat exchanger is replaceable. Other stoves have a coil in the actual water stove. Much harder to replace. (neighbor told me about his)
8. Dealer in town who was well stocked with parts.
I installed 112 feet of pex pipe. The furnace has its own thermostat that keeps the water between 178 and 188 degrees. It is adjustable. As long as there is wood in it and power to it, the water stays at that temperature. The taco pump runs all the time. It pumps water to the house and in through the heat exchanger mounted on my water heater. This heats the water for showers, ect. It then comes out of that heat exchanger into the 140K BTU exchanger I installed into my plenum. I had to get a sheet metal company to make a box that screwed onto the bottom of my current heating and air ducts. That cost $134. The exchanger slid into the box. I then had to plumb the inside and insulate all the piping. The line that comes out of the heat exchanger runs through the floor and back out to the furnace to be reheated.
Since my gas pack was not operational, I was able to move one wire on my exhisting thermostat inside the house, and use the regular heat setting to control my heat. When I set it in the heat position and the thermostat calls for heat, it turns on only the blower fan. This blows air across the heat exchanger in the plenum and through the duct work. In the summer, I switch back to air. I can also still heat my hot water in the summer. If you look at one of the pics below, you will see a yellow valve handle next to the hot water heater. This valve diverts water from the hot water heat exchanger around the plenum one and sends it straight back to the furnace.
Edit: Total cost on this was $10,500. Installation would have been another 3-4k or so. I did it myself with the help of a few family and FD members.
Here are the pics: